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Bosch Rexroth MTA 200 Planning Manual
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Bosch Rexroth MTA 200 Planning Manual

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  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service...
  • Page 2 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Title Rexroth MTA 200 Rexroth BTV 20.4A Type of Documentation Project Planning Manual Document Typecode DOK-MTA200-BTV20.4A***-PR02-EN-P Internal File Reference RS-b47a5fc1b95d3a090a6846a00185914e-1-en-US-11 Purpose of Documentation This documentation describes the hardware components of the Rexroth MTA control system that are included in the operating PC Rexroth BTV 20.4A.

  • Page 3: Table Of Contents

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG I/VI and Controls Table of Contents Table of Contents Page Overview........................7 System Concept............................. 7 About this Documentation........................7 Further Documentation........................... 8 Important Instructions on Use..................11 Appropriate Use............................
  • Page 4 II/VI Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Table of Contents Page General Information........................29 Machine Function Keys........................29 PLC Function Keys......................... 29 4.2.5 Addressing via PLC........................... 30 Machine Function Keys........................30 PLC Function Keys.........................
  • Page 5 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG III/VI and Controls Table of Contents Page Accessories (Included in the Scope of Delivery).................. 63 PC CPU Configuration -45................... 65 Brief Description........................... 65 Technical Data............................65 5.2.1 Electrical Specifications........................
  • Page 6 IV/VI Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Table of Contents Page NC Multifunction Card NCM02..................89 Brief Description........................... 89 Features..............................89 Available Versions..........................89 Interfaces.............................. 91 Coding and Component Diagrams....................... 93 8.5.1...
  • Page 7 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG V/VI and Controls Table of Contents Page 9.2.4 Interfaces............................110 Communication........................... 110 9.3.1 Communication with the Computer....................110 9.3.2 Communication with the NC Control....................110 9.3.3 PLC Inputs for Machine Function Keys (X8)................... 110 9.3.4...
  • Page 8 VI/VI Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Table of Contents Page 10.1.4 CMOS Variables..........................129 10.1.5 PLC Retain Data (PLC Replacement)..................... 130 Service and Support....................131 Index.......................... 133...

  • Page 9: Overview

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 7/135 and Controls Overview Overview System Concept The consistent implementation of PC technology and the use of international industrial standards has made it possible to fully integrate the control hardware in the operating PC while still ensuring simple and clear connections to drives and I/O peripherals.

  • Page 10: Further Documentation

    8/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Overview Type Description Chapter NCM02 NC module with SERCOS interface chapter 8 "NC Multifunction Card NCM02" on page NCIO I/O module for fast I/Os chapter 9 "PLC Modules MTS-P01.2 and MTS-P02.2"...
  • Page 11 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 9/135 and Controls Overview Type Description Documentation RECO12 Control cabinet I/Os for DOK-CONTRL-RECO12.2***-PRJx-EN-P Interbus RMG12 Gateway module for I/O DOK-CONTRL-RMG12.2****-PR0x-EN-P coupling RECO analog module DOK-CONTRL-RMC12.2****-ANWx-EN-P Protection type modules DOK-CONTRL-SM*12.1****-PRJx-EN-P...
  • Page 12 10/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls...

  • Page 13: Important Instructions On Use

    For appropriate use the application of software and firmware offered by Bosch Rexroth for the MTA 200 control system and the application of digital Bosch Rexroth servo drives and main spindle drives of the Diax 04 family with corresponding servo or main spindle firmware is required.

  • Page 14: Inappropriate Use

    ● Bosch Rexroth has not explicitly released the intended applications. It is imperative that you also note the information given in the general notes on safety! ESD notes Electrostatically charged persons/tools that are discharged via the controller or printed circuit boards can damage these components.

  • Page 15: Safety Instructions For Electric Drives And Controls

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 13/135 and Controls Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation The entire documentation used to inform the user of the product about the use...

  • Page 16: General Information

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 17: Hazards By Improper Use

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 15/135 and Controls Safety Instructions for Electric Drives and Controls ● The information given in the application documentation with regard to the use of the delivered components contains only examples of applications and suggestions.

  • Page 18: Explanation Of Safety Symbols And Hazard Classification

    16/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls ● Risk of injury by improper handling of batteries! ● Risk of injury by improper handling of pressurized lines! 3.2.4...

  • Page 19: Protective Extra-Low Voltage As Protection Against Electric Shock

    All connections and terminals with voltages between 5 and 50 volts at the com‐ ponents of the Bosch Rexroth drive and control system are PELV ("Protec‐ tive Extra-Low Voltage") systems. It is allowed to connect devices equipped...

  • Page 20: Protection Against Dangerous Movements

    If extra-low voltage circuits of devices containing voltages and circuits of more WARNING than 50 volts (e.g., the mains connection) are connected to Bosch Rexroth products, the connected extra-low voltage circuits must comply with the re‐ quirements for PELV ("Protective Extra-Low Voltage").
  • Page 21 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 19/135 and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, serious injury or property damage! ● A risk assessment must be prepared for the installation or machine, with...

  • Page 22: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    20/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.3.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors or permanent magnets of electric motors represent a serious danger to persons with heart pacemakers, metal implants and hearing aids.

  • Page 23: Protection During Handling And Mounting

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 21/135 and Controls Safety Instructions for Electric Drives and Controls 3.3.6 Protection During Handling and Mounting Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ●...
  • Page 24 22/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐...

  • Page 25: Machine Operator Terminal Btv 20.4A

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 23/135 and Controls Machine Operator Terminal BTV 20.4A Machine Operator Terminal BTV 20.4A Brief Description 4.1.1 General Information The BTV 20.4A is a PC-based machine operator terminal that also contains all the hardware of the MTA 200 control system.

  • Page 26: Default Configuration Btv 20.4

    24/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Furthermore, the BTV 20.4 is equipped with an extensive application-oriented function keyboard with the following keys: ● Machine function keys ●...

  • Page 27: Front Panel, Keyboard

    | Bosch Rexroth AG 25/135 and Controls Machine Operator Terminal BTV 20.4A Bosch Rexroth does not pre-install any software requiring export authorization; the end user has to install this type of software subsequently commissioning the BTV 20. Front Panel, Keyboard 4.2.1...
  • Page 28 26/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Temp Temperature monitoring lights as soon as the BTV 20 is switched on and is supplied Power with voltage lights as soon as the hard disk is accessed Fig.4-4:...

  • Page 29: Keys General Information

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 27/135 and Controls Machine Operator Terminal BTV 20.4A 4.2.3 Keys General Information General Information Fig.4-5: Position of OP keys and F keys The second function of double assigned keys can be triggerd by the shortcut "Arrow key"...
  • Page 30 28/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Key on BTV 20.3 Corresponding key for the standard key‐ board Fig.4-6: Shortcuts for BTV 20 keys...

  • Page 31: Machine And Plc Function Keys

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 29/135 and Controls Machine Operator Terminal BTV 20.4A 4.2.4 Machine and PLC Function Keys General Information Fig.4-7: Position of the machine and PLC function keys Machine Function Keys The machine function keys are available as direct hard-wired inputs at the PLC;...

  • Page 32: Addressing Via Plc

    %I0.1481.6 %I0.1481.7 Fig.4-8: Addressing of machine function keys Alternatives with address constants Instead of the direct address entry also address constants for Bosch Rexroth firmware data types can be used. Machine function keys left/right PLC program identifier Address constants Data type...

  • Page 33: Replacing The Slide-In Strips

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 31/135 and Controls Machine Operator Terminal BTV 20.4A PLC function key Address key Address LEDs %I*.0.5 %Q*.0.5 %I*.0.6 %Q*.0.6 %I*.0.7 %Q*.0.7 %I*.1.0 %Q*.1.0 %I*.1.1 %Q*.1.1 %I*.1.2 %Q*.1.2 %I*.1.3...

  • Page 34: How To Replace Slide-In Strips

    32/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Fig.4-11: Position of the openings for slide-in strips How to Replace Slide-in Strips The delivered or self-made strips are to be cut out along the lines .

  • Page 35: Keyboard Layout

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 33/135 and Controls Machine Operator Terminal BTV 20.4A the strip should be not in the film pocket, the strip can be inserted only up to the first partition of the front panel.
  • Page 36 34/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Fig.4-13: "Keyboard" control panel icon Change to the "Input" tab. In this tab the preset keyboard layout is displayed.
  • Page 37 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 35/135 and Controls Machine Operator Terminal BTV 20.4A Fig.4-14: "Input" tab This method is used for adding a keyboard layout, i.e. several keyboard lan‐ guages are displayed in the window and the desired language is to be selected.
  • Page 38 36/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Fig.4-15: "BTV 20" control panel icon If the "BTV 20" is not available in the control panel, the corresponding program is to be installed.

  • Page 39: Technical Data

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 37/135 and Controls Machine Operator Terminal BTV 20.4A Technical Data 4.4.1 General Technical Data PC processor Pentium - Slot CPU (min. 700 MHz) with integrated graphics controller...

  • Page 40: Dimensions

    38/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A The average service life to be expected of the wear parts is 20,000 operating hours. After this time we recommend you to exchange these components as prevention.
  • Page 41 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 39/135 and Controls Machine Operator Terminal BTV 20.4A Fig.4-19: Rear view...
  • Page 42 40/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Fig.4-20: Side view...
  • Page 43 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 41/135 and Controls Machine Operator Terminal BTV 20.4A Fig.4-21: Bottom view...

  • Page 44: Mounting Dimensions

    42/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Mounting Dimensions Fig.4-22: Mounting cut-out...

  • Page 45: Connections

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 43/135 and Controls Machine Operator Terminal BTV 20.4A Connections 4.7.1 General Connections Fig.4-23: Bottom view in a typical MTA 200 configuration.
  • Page 46 44/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Fig.4-24: Standard connections...

  • Page 47: Interfaces Of The Nc Cpu Board - Processor Configuration 45

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 45/135 and Controls Machine Operator Terminal BTV 20.4A 4.7.2 Interfaces of the NC CPU board - processor configuration 45 General Information Fig.4-25: Position of the plug-in connectors Serial Interface COM1 Fig.4-26:...

  • Page 48: Ethernet Interface (10 Base-T / 100 Base-Tx)

    46/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Designation Designation Video Signal Red Video Signal Green Video Signal Blue N.C. DIG-GND ANA-GND ANA-GND ANA-GND DIG-GND N.C. DDCDAT...

  • Page 49: Lpt1 Printer Interface And Sis

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 47/135 and Controls Machine Operator Terminal BTV 20.4A Fig.4-34: USB interface Designation USB power supply (max. 500 mA) Data - Data + USB ground Fig.4-35: Pin assignment of the USB interface 4.7.3...

  • Page 50: Com2 Sis Interface

    48/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A COM2 SIS interface Fig.4-38: COM2 SIS interface Signal designation Signal designation Protected Ground TxD (RS232) RxD (RS232) RS485+ / RxD+ (RS422)
  • Page 51 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 49/135 and Controls Machine Operator Terminal BTV 20.4A how they are to be interconnected and as well how to be connected to hard drive and floppy-disk drive.

  • Page 52: Application Examples

    50/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A 4.7.5 Application Examples Application Example for BTV 20.4A with INTERBUS Switch Fig.4-42: INTERBUS-S connection example...

  • Page 53: Application Example With Bta 10/20 And Btc 06 Hand-Held Terminal

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 51/135 and Controls Machine Operator Terminal BTV 20.4A Application Example with BTA 10/20 and BTC 06 Hand-held Terminal Fig.4-43: Device arrangement The BTA 20 is to be connected directly to the X16 connector of the used PLC module via the IKB0015 cable.

  • Page 54: Connection To Mts-P0X.2 (Btv 20)

    52/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Connection to MTS-P0x.2 (BTV 20) Fig.4-44: Connecting a BTA 10/20 to a BTV 20...

  • Page 55: Application Example Btv 20.4A And Sercos Interface

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 53/135 and Controls Machine Operator Terminal BTV 20.4A Application Example BTV 20.4A and SERCOS Interface Fig.4-45: SERCOS connection BTV 20.4 A with a SERCOS interface module (i.e. up to 8 axes).

  • Page 56: Assembled Interface Connectors

    54/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Assembled Interface Connectors For RS422 and RS485 communication connectors are available that include a termination in the housing. The cable can be mounted with screw terminals.

  • Page 57: Ordering Information

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 55/135 and Controls Machine Operator Terminal BTV 20.4A Ordering Information 4.8.1 Type Designation Code Fig.4-47: Type designation code BTV 20.4, part 1...
  • Page 58 56/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Fig.4-48: Type designation code BTV 20.4, part 2...

  • Page 59: Configuration Type Designation Code

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 57/135 and Controls Machine Operator Terminal BTV 20.4A 4.8.2 Configuration Type Designation Code BTV 20.4A Fig.4-49: Configuration type designation code BTV 20.4A...

  • Page 60: Accessories

    58/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A 4.8.3 Accessories List of connectors and assembled cables Ordering designation of as‐ Mating connector of the de‐ Bosch Rexroth cable...
  • Page 61 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 59/135 and Controls Machine Operator Terminal BTV 20.4A Ordering designation of as‐ Mating connector of the de‐ Bosch Rexroth cable Design of the cable end sembled cables...
  • Page 62 60/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Ordering designation of as‐ Mating connector of the de‐ Bosch Rexroth cable Design of the cable end sembled cables...
  • Page 63 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 61/135 and Controls Machine Operator Terminal BTV 20.4A Ordering designation of as‐ Mating connector of the de‐ Bosch Rexroth cable Design of the cable end sembled cables...

  • Page 64: Lockable Floppy-Disk Flap

    62/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Machine Operator Terminal BTV 20.4A Ordering designation of as‐ Mating connector of the de‐ Bosch Rexroth cable Design of the cable end sembled cables...

  • Page 65: Accessories (Included In The Scope Of Delivery)

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 63/135 and Controls Machine Operator Terminal BTV 20.4A Accessories (Included in the Scope of Delivery) Assembly kit ● 10 x fillister-head screws M5 x 12 ● 10 x seal M5 Nyltite ●...
  • Page 66 64/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls...

  • Page 67: Pc Cpu Configuration -45

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 65/135 and Controls PC CPU Configuration -45 PC CPU Configuration -45 Brief Description Fig.5-1: Slot CPU card Technical Data 5.2.1 Electrical Specifications Voltage supply +5, +12 V (+/- 3%)

  • Page 68: Phoenixbios Setup

    66/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -45 PhoenixBIOS Setup 5.3.1 General Information The BIOS of the BTV 20.4 is a "Phoenix BIOS 4.0 Release 6.1, 256 KByte FLASH-BIOS, NV-EEPROM".

  • Page 69: Default Settings

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 67/135 and Controls PC CPU Configuration -45 Part of the Setup Position on the screen Function screen Menu bar Display and selection of all "Top-Lev‐ el" menus...
  • Page 70 68/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -45 Primary / Secondary Master / Slave Type Primary Master: Auto Primary Slave: None Secondary Master: Auto Secondary Slave: None CHS Format...
  • Page 71 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 69/135 and Controls PC CPU Configuration -45 Advanced Menu Advanced Chipset Control Submenu PNP OS installed Reset Configuration Data Secured Setup Configuration PCI Configuration Submenu PS/2 mouse...
  • Page 72 70/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -45 PCI/PNP ISA IRQ Resource Exclusion IRQ3 Available IRQ4 Available IRQ5 Available IRQ7 Available IRQ9 Available IRQ10 Available IRQ11 Available IRQ12 Available Fig.5-14:...
  • Page 73 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 71/135 and Controls PC CPU Configuration -45 I/O Device Configuration Legacy USB Support Enabled Watchdog Settings Submenu Fig.5-16: "I/O Device Configuration" submenu Watchdog Settings Mode Disabled Fig.5-17: "Watchdog Settings"...

  • Page 74: Installation Of So Dimm Memory Modules

    72/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -45 Boot Device Priority Removable Devices Hard Drive CD ROM drive Network Boot Fig.5-21: "Boot Device Priority" submenu Installation of SO DIMM Memory Modules Insert the SO DIMM memory module at a 30°...

  • Page 75: Temporary Connection Of Further Ide Devices

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 73/135 and Controls PC CPU Configuration -45 Temporary Connection of Further IDE Devices 5.5.1 General Information It is possible to connect further IDE devices to the BTV 20.4 without changing the cabling of the internal HDD.

  • Page 76: Ide Port

    74/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -45 5.5.3 IDE Port The IDE port of the BTV 20.4 is a vacant port (primary IDE port), to which a further hard disk or a CD-ROM drive can be connected.

  • Page 77: Pc Cpu Configuration -55

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 75/135 and Controls PC CPU Configuration -55 PC CPU Configuration -55 Brief Description Fig.6-1: Slot CPU card Technical Data Slot CPU Card, Processor Specification -55 6.2.1 Electrical Specifications...

  • Page 78: Phoenixbios Setup (Processor Specification -55)

    76/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -55 PhoenixBIOS Setup (Processor Specification -55) 6.3.1 General Information "Phoenix BIOS" is the BIOS of the BTV20.3 processor specification -55. It con‐...

  • Page 79: Default Settings

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 77/135 and Controls PC CPU Configuration -55 Part of the Setup Position on the screen Function screen Menu bar Display and selection of all "Top-Lev‐ el" menus...
  • Page 80 78/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -55 Primary / Secondary Master / Slave Type Primary Master: Auto Primary Slave: Auto Secondary Master: Auto Secondary Slave: Auto CHS Format...
  • Page 81 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 79/135 and Controls PC CPU Configuration -55 Advanced Menu APIC – IO APIC Mode: Disabled I/O Device Configuration Submenu Advanced Chipset Control Submenu Video (Intel IGD) Control Sub-Menu...
  • Page 82 80/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -55 Advanced Chipset Control Internal LAN Enabled LAN Boot Disabled Enable memory gap Disabled Fig.6-12: "Advanced Chipset Control" submenu Video (Intel IGD) Control Sub-Menu...
  • Page 83 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 81/135 and Controls PC CPU Configuration -55 PCI/PNP ISA UMB Region Exclusion D000 – D3FF Reserved D400 – D7FF Available D800 – DBFF Available DC00 - DFFF Available Fig.6-17:...
  • Page 84 82/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -55 Hardware Monitor Vbat Display of the current value Board Temp Display of the current value CPU Temp Display of the current value...

  • Page 85: Pc Cpu Configuration -44

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 83/135 and Controls PC CPU Configuration -44 PC CPU Configuration -44 Brief Description Fig.7-1: Slot CPU card The NC has the same appearance as the PC CPU described in chapter 5 "PC...

  • Page 86: Phoenixbios Setup

    84/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -44 Program memory 1 144 Pin SO DIMM 3.3 V PC100, 128 MB System Core INTEL 440BX AGP Set Fig.7-3: CPU and memory specification PhoenixBIOS Setup 7.3.1...
  • Page 87 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 85/135 and Controls PC CPU Configuration -44 Memory Cache Memory Cache Enabled Cache System BIOS area Write Protect Cache Video BIOS area Write Protect Cache Extended memory area...
  • Page 88 86/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -44 PCI Configuration Default Primary Video Adapter ISA graphics device installed Assign IRQ to PCI VGA Fig.7-9: "PCI Configuration" submenu PNP/UMB Region Exclusion...
  • Page 89 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 87/135 and Controls PC CPU Configuration -44 I/O Device Configuration Legacy USB Support Disabled Watchdog Settings Submenu Fig.7-13: "I/O Device Configuration" submenu Watchdog Settings Mode Disabled Fig.7-14: "Watchdog Settings"...
  • Page 90 88/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PC CPU Configuration -44 Boot Device Priority Removable Devices Hard Drive CD ROM drive Network Boot Fig.7-18: "Boot Device Priority" submenu...

  • Page 91: Nc Multifunction Card Ncm02

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 89/135 and Controls NC Multifunction Card NCM02 NC Multifunction Card NCM02 Brief Description The NC multifunction card is the core of the NC CPU. It is responsible for the drive communication with up to 4 SERCOS interfaces.
  • Page 92 90/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls NC Multifunction Card NCM02 Fig.8-2: Numerical code of the NCM card...

  • Page 93: Interfaces

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 91/135 and Controls NC Multifunction Card NCM02 Interfaces Fig.8-3: Interfaces of the NC multifunction card...
  • Page 94 92/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls NC Multifunction Card NCM02 The MTA 200 does not provide the handwheel interfaces and the 4. SERCOS ring.

  • Page 95: Coding And Component Diagrams

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 93/135 and Controls NC Multifunction Card NCM02 Coding and Component Diagrams 8.5.1 +NCM0201 Fig.8-4: NC multifunction card, with 1 SERCOS ring...

  • Page 96: Ncm0202

    94/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls NC Multifunction Card NCM02 8.5.2 +NCM0202 Fig.8-5: NC multifunction card, with 2 SERCOS rings...

  • Page 97: Ncm0204

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 95/135 and Controls NC Multifunction Card NCM02 8.5.3 +NCM0204 Fig.8-6: NC multifunction card, with 4 SERCOS rings...

  • Page 98: Slot Brackets

    96/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls NC Multifunction Card NCM02 Slot Brackets 8.6.1 General Information Fig.8-7: Slot brackets of the NC multifunction card 8.6.2 CNC Fault (X21) The CNC fault contact is a relay contact that is connected via a hardware watchdog.

  • Page 99: Status Indicators

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 97/135 and Controls NC Multifunction Card NCM02 8.6.4 Status Indicators SERCOS Ring H4 Description green Data is received yellow Data is transmitted Distortion or line-break Fig.8-8: Status indicators for SERCOS ring H4...

  • Page 100: Ncmz003

    98/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls NC Multifunction Card NCM02 8.7.2 +NCMZ003 Fig.8-11: Slot bracket for one additional SERCOS ring 8.7.3 +NCMZ004 Fig.8-12: Slot bracket for two additional SERCOS rings 8.7.4...

  • Page 101: X25.* Receiver

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 99/135 and Controls NC Multifunction Card NCM02 X24.3 transmitter (TX) 3. SERCOS ring 8.7.5 X25.* Receiver X25.2 receiver (RX) 2. SERCOS ring X25.3 receiver (RX) 3. SERCOS ring 8.7.6...

  • Page 102: Ncm In The Btv20.4A

    100/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls NC Multifunction Card NCM02 8.7.8 NCM in the BTV20.4A The NC multifunction card is always inserted in slot U5 of the BTV20.4A. If more than one SERCOS ring is required, the slot bracket with the additional optical fiber component is plugged in the U6 slot.

  • Page 103: Ncio Card

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 101/135 and Controls NC Multifunction Card NCM02 The SERCOS fiber optics cable may not be kinked; and the bending radius must be at least 50 mm! CAUTION Further information regarding the handling of fiber optics cable can be found in the DOK-CONNEC-CABLE*LWL**-AW0x-EN-P documentation.

  • Page 104: Slot Brackets

    102/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls NC Multifunction Card NCM02 8.9.2 Slot Brackets Fig.8-18: NCIO slot bracket 8.9.3 I/O Interface X22 The I/O interface of the NCIO card has 16 electrically isolated inputs and out‐...

  • Page 105: Installation

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 103/135 and Controls NC Multifunction Card NCM02 Signal designation Type Signal not assigned Output not assigned Output not assigned Output not assigned Output not assigned Output not assigned...

  • Page 106: Phoenix Block I/O Module Ilb Ib 24 Di16 Do16

    104/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls NC Multifunction Card NCM02 Fig.8-19: Connection of the NCIO card 8.10 Phoenix Block I/O Module ILB IB 24 DI16 DO16 8.10.1 General Information Fig.8-20: ILB IB 24 DI16 DO16 8.10.2...

  • Page 107: Signal Assignment

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 105/135 and Controls NC Multifunction Card NCM02 Terminal Point Assignment Remark Cable color Receiving Green Receiving Yellow orange Transmitting Pink Transmitting Gray Reference potential Brown Not assigned White 1.4, 2.4...
  • Page 108 106/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls NC Multifunction Card NCM02 Terminal Signal designation IBS data bit Note not assigned not assigned Spindle speed = 0 2.10 Spindle ramp 2.11 not assigned 2.12...

  • Page 109: Plc Modules Mts-P01.2 And Mts-P02.2

    I/O modules. For connecting a printer, a read/write memory or an operation and visualization device such as the BTV 04/05 from Bosch Rexroth, a serial COM user interface (RS232) that is operated via the PLC user program is available. The multimode operation of the interface(RS232/RS422/RS485) is configured using a PLC function module.
  • Page 110 108/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Fig.9-1: MTS-P01.2 Fig.9-2: MTS-P02.2...

  • Page 111: Technical Data

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 109/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Fig.9-3: Front view MTS-P01.2 and MTS-P02.2 Technical Data 9.2.1 General Information Humidity: 75 %, non-condensing (operation) 95 %, non-condensing (transport)

  • Page 112: Emc

    9.3.3 PLC Inputs for Machine Function Keys (X8) If the MTS-P0*.2 is used in Bosch Rexroth industrial PCs of type BTV 20/30, the machine function keys are directly wired onto the PLC module (X8). To use the machine function keys, select the "M keys" activation via the I/O configurator of WinPCL (see DOK-CONTRL-WINPCL*6VRS-AW01-EN-P).

  • Page 113: Plc Ready (X5)

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 111/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Fig.9-4: Input and output addresses of PLC function keys in BTV 20 9.3.5 PLC Ready (X5) The PLC Ready contact is a relay contact which is closed via a hardware watchdog.

  • Page 114: Addressing

    112/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Fig.9-5: BT bus overview Addressing The BT bus is addressed by assigning a logical user number in the I/O editor of the PLC programming interface.

  • Page 115: Commissioning

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 113/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Device type Memory assignment in the input/output image BTM 15 Depending on the configuration 2 bytes for digital I/Os (always assigned)

  • Page 116: Address Setting

    9.4.2 Address Setting General Information Before the MTS-P module can be plugged into a Bosch Rexroth BTV 20/30 or an industrial PC, the addresses must be set. This is done via the DIP switch described in fig. 9-8 "Position of addressing switch" on page 114, depending on the type of control (master/slave).

  • Page 117: Status Displays And Error Diagnostics

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 115/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Under normal operating conditions, the service life of the battery is 7 to 10 years. Continuous charging of the battery does not affect its service life (continuous operation of the control).

  • Page 118: Interface Assignment

    116/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Code Meaning Profibus initialization error BT bus error Fig.9-12: Error codes of MTS-P0*.2 Interface Assignment The following tables list the interface assignments of the MTS-P modules.
  • Page 119 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 117/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Signal designation Signal designation Fig.9-16: Pin assignment machine function keys X8...

  • Page 120: Interbus Master Connection

    118/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PLC Modules MTS-P01.2 and MTS-P02.2 INTERBUS Master Connection 9.5.1 Brief Description Fig.9-17: LK IBM2 The IBM2 printed circuit board is a INTERBUS master connection of the 4...

  • Page 121: Setting Of The I/O Address

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 119/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 sors and actuators as well as of intelligent field devices via INTERBUS. The INTERBUS permits bridging of distances of up to 12.8 km (from the connection point to the last connected remote bus user), divided into segments of up to 400 m.
  • Page 122 120/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Signal designation Signal designation RTS - Ready To Send CTS - Clear To Send Fig.9-19: Pin assignment INTERBUS diagnosis interface X64 (RS232 C)

  • Page 123: Profibus Dp Connection

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 121/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 PROFIBUS DP Connection 9.6.1 Brief Description Master and Slave Connection Fig.9-21: Profibus connections The printed circuit boards DPM01 (master) and DPS01 (slave) are intelligent PROFIBUS DP connections in PC/104 format.

  • Page 124: Setting I/O Addresses

    122/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Profibus inputand output units. The built-in microprocessor allows automatic executionof the entire data transmission, thus relieving the PLC of real-time tasks.

  • Page 125: Technical Data

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 123/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 gram is stopped. Further meanings of the indicators during the initialization phase are listed below. LED yellow Ready DPM01 or DPS01 ready for...

  • Page 126: Connecting The Hand-Held Terminal Btc 06

    124/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Signal designation Signal designation RxD - Receive Data TxD - Transmit Data DTR - Data Terminal Ready GND - Signal ground...
  • Page 127 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 125/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Fig.9-27: MTS-P with BTC 06 via RS232 interface...
  • Page 128 126/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Fig.9-28: MTS-P with BTC 06 via RS422 interface...

  • Page 129: Configurations

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 127/135 and Controls PLC Modules MTS-P01.2 and MTS-P02.2 Configurations 9.8.1 MTS-P0*.2-D2-B1-NN-NN-NN-FW Fig.9-29: Structure of MTS-P0*.2-D2-B1-NN-NN-NN-FW configuration...

  • Page 130: Mts-P0*.2-D2-P1-Nn-Nn-Nn-Fw

    128/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls PLC Modules MTS-P01.2 and MTS-P02.2 9.8.2 MTS-P0*.2-D2-P1-NN-NN-NN-FW Fig.9-30: Structure of MTS-P0*.2-D2-P1-NN-NN-NN-FW configuration...

  • Page 131: Tips And Tricks

    NCM using the "Download" function. Before use, the NCM card must be initialized in the BTV 20.4A. The initialization is carried out by the Bosch Rexroth Testing Division. Therefore replacement cards may be only requested from and de‐...

  • Page 132: Plc Retain Data (Plc Replacement)

    130/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Tips and Tricks If the NRAM.DAT and NRAM.DATBAK files are not found during booting in the defined directory, an error message is displayed. If the error message is con‐...

  • Page 133: Service And Support

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 131/135 and Controls Service and Support Service and Support Our service helpdesk at out headquarters in Lohr, Germany, will assist you with all kinds of enquiries. Out of helpdesk hours please contact our German service department directly.
  • Page 134 132/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls...

  • Page 135: Index

    Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 133/135 and Controls Index Index Air pressure............37 Hardware components Analog module............9 Additional components ........8 Appropriate use Hardware watchdog.......... 111 Introduction ..........11 Heat loss............. 37 Housing opening..........
  • Page 136 134/135 Bosch Rexroth AG | Electric Drives Rexroth MTA 200 | Project Planning Manual and Controls Index Operator terminal..........107 Service Hotline..........131 Service interface..........25 Shortcuts............. 27 Signal level............103 PC/104-Interface..........107 Slide-in strip............31 PELV..............17 Slide-in strips............29 PLC function keys..........
  • Page 137 Project Planning Manual | Rexroth MTA 200 Electric Drives | Bosch Rexroth AG 135/135 and Controls Notes...
  • Page 138 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com Printed in Germany R911307076 DOK-MTA200-BTV20.4A***-PR02-EN-P...

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