Summary of Contents for Bosch Rexroth EFC 3610 Series
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The Drive & Control Company Frequency Converter EFC 3610 / EFC 5610 Series Quick Start Guide Edition 08 R912005856 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
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This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. It may not be reproduced or given to third parties without its consent.
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EFC 3610 / EFC 5610 Bosch Rexroth AG Table of Contents Table of Contents Page Mechanical Installation................Visual Check..................Ambient Conditions................Installation Conditions................2 Figures and Dimensions................. 3 1.4.1 Figures....................1.4.2 Dimensions.................... 1.4.3 DIN Rail Mounting.................. 8 Electric Installation................9 Overview of Electric Connections............
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Bosch Rexroth AG EFC 3610 / EFC 5610 Table of Contents Page 3.3.2 Checking after Power-on..............28 3.3.3 Checking Start-up Parameters............. 28 3.3.4 Control the Motor................3.3.5 Motor Parameters Auto-Tuning............. 31 Parameter List..................3.4.1 Terminology and Abbreviation in Parameter List.........
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EFC 3610 / EFC 5610 Bosch Rexroth AG Table of Contents Page Error Code................... DOK-RCON03-EFC-X610***-QU08-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
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No transport damage such as scratches, cracks or dents ● If you find any deviation from one of the above points, please contact your Bosch Rexroth sales partner. 1.2 Ambient Conditions If it is to function perfectly, the frequency converter must be installed in an envi- ronment matching the data provided below.
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Bosch Rexroth AG EFC 3610 / EFC 5610 Mechanical Installation 1.3 Installation Conditions The frequency converter must be installed vertically. If one frequency converter is arranged above another, make sure the upper limit of air temperature into the inlet is not exceeded (see "Technical Data" in the Operating Instructions).
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Bosch Rexroth AG EFC 3610 / EFC 5610 Mechanical Installation 1.4.2 Dimensions Dimensions [mm] Screw Frame Model ① weight Ø size ② [kg] 0K40 0K75 1K50 2K20 Tab. 1-2: EFC x610 1P 200 VAC dimensions Dimensions [mm] Screw Frame Model ①...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Mechanical Installation ① : The complete type code for frequency converter is: ● EFCX610-xKxx-xPx-MDA-xx-NNNNN-xxNN, see "Appendix: Type Coding" in the Operating Instructions. E.g., type code for EFC 5610 5K50 (3P 400 VAC model) is: EFC5610-5K50-3P4-MDA-7P-NNNNN-NNNN.
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Bosch Rexroth AG EFC 3610 / EFC 5610 Mechanical Installation 1.4.3 DIN Rail Mounting Besides wall mounting with screws, Frequency Converter EFC x610 also pro- vides DIN rail mounting for models 0K40...7K50. Mounting buckle Disassembly handle Mounting rail Fig. 1-7: DIN rail mounting and disassembly...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation 2 Electric Installation 2.1 Overview of Electric Connections Fig. 2-1: Wiring diagram Information on cable size, fuse, screw torque, see chapter 2.2. ● Information on terminals, see chapter 2.3. ●...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation 2.2 Cable Specifications 2.2.1 Power Connection Cable specification for international without USA / Canada ONLY USE copper wires of 90 ℃ or above with XLPE or EPR insu- ● lation according to IEC60364-5-52.
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EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation Power cables installation mode EFC x610 Fuse (gG) PE Cable Torque /Screw Model [N·m / lb·in] (Mx) 31.1 / 275.0 45K0 160.0 50.0 70.0 50.0 35.0 (5/16 in) 31.1 / 275.0 55K0 200.0...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation Cable specification for USA / Canada ONLY USE copper wires of 75 ℃ or above according to UL 508C. ● It is recommended to use shielded cables to connect the motor.
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EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation 2.2.2 Control Signal Connection The following requirements are applicable to signal connection: Flexible cables with wire end sleeves ● Cable cross-section: 0.2...1.0 mm ● Cable cross-section for connectors with insulation sleeves: 0.25...1.0 mm ●...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation 2.3 Terminals 2.3.1 Power Terminals ① 1P 200 VAC 0K40...2K20 1P AC: Single phase AC power supply ② 3P 400 VAC 0K40...4K00 3P AC: Three phases AC power supply ③...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation Fig. 2-4: Grounding and PE terminals 1. Grounding terminal for mains cables 2. Reserved for PE / shielding adapter (Order additionally) 3. Reserved for PE / shielding adapter (Order additionally) 4.
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Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation Control terminals description Digital inputs Terminal Signal function Description Signal requirement Multi-function Inputs via opto-electric couplers: X1...X5 digital inputs See Group E1 24 VDC, 8 mA / 12 VDC, 4 mA Pulse input Pulse input: Max.
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EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation Digital outputs Terminal Signal function Description Signal requirement DO1a Open collector output: See Group E2 Open collector output or Max. 30 VDC, 50 mA pulse output DO1b COM is reference Pulse output Max.
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Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation Digital input NPN / PNP wiring ① ③ NPN wiring with internal power supply PNP wiring with internal power supply ② ④ NPN wiring with external power supply PNP wiring with external power supply Fig.
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EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation Digital output DO1a, DO1b load pull-up / pull-down wiring ① ③ Load pull-up wiring with internal power Load pull-up wiring with external power supply supply ② ④ Load pull-down wiring with internal...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Electric Installation Analog input terminals (AI1, AI2, EAI, +10 V, +5 V, Earth and GND) Fig. 2-8: Analog input terminals The figure for AI2 and +5 V is similar as the above figure.
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EFC 3610 / EFC 5610 Bosch Rexroth AG Electric Installation Relay output terminals When relay output terminals are connected with inductive loads (relays, contac- tors, solenoid valves, motors, etc.), following noise suppression circuits need to be applied at the coils of the inductive loads, as close as possible to the induc- tive loads, in order to reduce the electromagnetic interference generated from inductive load action.
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3 Start-up 3.1 LED Panel and Dust Cover 3.1.1 LED Panel Fig. 3-1: LED panel 22/77 DOK-RCON03-EFC-X610***-QU08-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.1.2 Dust Cover Fig. 3-2: Dust cover Frequency Converter EFC x610 are available with Dust Cover instead of LED Panel on demand. To operate frequency converters with Dust Cover, Order one LED Panel additionally, and then set the frequency con- ●...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.1.3 LED Indicator Mode Power ① Power off Ready Green / Off Off / Green Run (FWD) Green Green Run (REV) Green Green Run pending Blinks in green DC-braking at start...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.1.4 Operating Descriptions Fig. 3-3: Operating mode Fig. 3-4: Operating example Digit Shifting Function is provided for fast parameter selection and modification. Please refer to the Operating Instructions for details. 25/77 DOK-RCON03-EFC-X610***-QU08-EN-P LSA Control S.L.
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.2 LCD Panel 3.2.1 LCD Panel Introduction Fig. 3-5: LCD panel appearance (1) Rotary encoder 1. Scroll between parameter and group code 2. Set the parameter value (2) Loc / Rem button: Switch between "Remote" & "Local".
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Frequency converter status Details : Blinking Running at 0 Hz (set RefDir: FWD) ● : Invisible : Invisible : Invisible Running at 0 Hz (set RefDir: REV) ● : Blinking : Invisible...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.3 Start-up Procedure 3.3.1 Checking before Power-on Ambient conditions chapter 1.2 "Ambient Conditions" on page 1 Installation conditions chapter 1.3 "Installation Conditions" on page 2 chapter 2 "Electric Installation" on page 9...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. 0: Forward/Reverse 1: Forward only E0.17 Direction control – Stop 2: Reverse only 3: Swap default direction 0: Linear mode Acceleration / Deceleration E0.25 –...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.3.4 Control the Motor Step Operation Description Rotate the potentiometer counterclockwise Output frequency setting is 0.00 (leftwards) to the greatest extent Press <Run> button Control command active, 0.00 is displayed Rotate the potentiometer clockwise (right- The motor starts to run wards) slowly and till 5.00 is displayed...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.3.5 Motor Parameters Auto-Tuning The application with asynchronous motor(ASM) When SVC control is used or in the condition of V/f control demanding for high- er control performance, motor parameter auto-tuning is necessary. Two modes of auto-tuning are available, static auto-tuning and rotational auto-tuning.
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Rotational Static auto-tuning Parameters obtained by auto-tuning auto-tuning – √ C3.00: Speed loop proportional gain – √ C3.01: Speed loop integral time √ √ C3.05: Current loop proportional gain √ √...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up In condition the motor load is removable, it’s recommended to move the load and the motor away and run rotational auto-tuning. This method allows the acquisition of all the motor and control parameters that are needed for the vector control and thus enable the best vector control effect.
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.4 Parameter List 3.4.1 Terminology and Abbreviation in Parameter List Code: Function / parameter code, written in bx.xx, Cx.xx, Ex.xx, Hx.xx, Ux.xx, ● dx.xx Name: Parameter name ● Default: Factory default ●...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. 0: Parameter set 1 active b0.12 Parameter set selection – Stop 1: Parameter set 2 active b0.20 User password 0...65,535 b0.21 Manufacturer password 0...65,535...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.4.3 Group C: Power Parameters C0: Power control parameters Code Name Setting range Default Min. Attri. Control mode 0: V/f control C0.00 – Stop (EFC 5610 only) 1: Sensorless vector control 0: ND (Normal duty) C0.01 Normal / Heavy duty setting...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. 0: Automatically controlled C0.50 Fan control – 1: Always on C0.51 Fan total running time 0...65,535 h Read C0.52 Fan maintenance time 0...65,535 h (0: Inactive)
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up C1: Motor and system parameters Code Name Setting range Default Min. Attri. 0: Asynchronous motor C1.00 Motor type – Stop 1: Synchronous motor (only for EFC 5610) 0: Inactive 1: Static auto-tuning C1.01 Motor parameter tuning...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. C1.75 Low speed derating frequency 0.10...300.00 Hz 25.00 0.01 C1.76 Zero speed load 25.0...100.0 % 25.0 ① : ONLY for EFC 5610, and motor load must be decoupled before ro- tational auto-tuning.
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up C2: V/f control parameters Code Name Setting range Default Min. Attri. 0: Linear C2.00 V/f curve mode 1: Square – Stop 2: User-defined C2.01 V/f frequency 1 0.00...[C2.03] Hz 0.00 0.01 Stop C2.02 V/f voltage 1...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up C3*: Vector control parameters Code Name Setting range Default Min. Attri. C3.00 Speed loop proportional gain 0.00...655.35 0.01 C3.01 Speed loop integral time 0.01...655.35 ms 0.01 C3.05 Current loop proportional gain 0.1...1,000.0 C3.06 Current loop integral time...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.4.4 Group E: Function Control Parameters E0: Set point and control parameters Code Name Setting range Default Min. Attri. E0.00 First frequency setting source 0...99 – Stop E0.01 First run command source 0...2...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. E0.36 Start frequency 0.00...50.00 Hz 0.05 0.01 Stop E0.37 Start frequency holding time 0.0...20.0 s Stop 0.0...20.0 s E0.38 Start DC-braking time Stop (0.0: Inactive) E0.39 Start DC-braking current...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 4: EAI analog input 10: X5 pulse input 11: Digital input Up / Down command 20: Communication 21: Multi-speed settings 99: Inactive Setting range of E0.01, E0.03: 0: Panel 1: Multi-function digital input 2: Communication Setting range of E0.04:...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. E1.77 Input curve 2 maximum [E1.75]...100.0 % 100.0 E1.78 Input curve 2 maximum frequency 0.00...[E0.09] Hz 50.00 0.01 Setting range of E1.00...E1.03 (0...41), E1.04 (0...47):...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Setting range of E1.15: 0: 2-wire forward / stop, reverse / stop 1: 2-wire forward / reverse, run / stop 2: 3-wire control mode 1 3: 3-wire control mode 2 4: 1-wire control Setting range of E1.68:...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up E2: Output terminal parameters Code Name Setting range Default Min. Attri. E2.01 DO1 output setting 0...99 – Stop 0: Converter output frequency 1: Converter output voltage E2.02 DO1 pulse output setting –...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. Frequency detection level E2.74 0.01...[E2.73] Hz 1.00 0.01 FDT2 width E2.80 Counter middle value 0...[E2.81] E2.81 Counter target value [E2.80]...9,999 Setting range of E2.01 (0...19) and E2.15 (0...18):...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up E3: Multi-speed and simple PLC parameters Code Name Setting range Default Min. Attri. 0: Inactive 1: Stop after selected cycle E3.00 Simple PLC running mode – Stop 2: Continuously cycling 3: Run last stage after selected cycle E3.01 Simple PLC time multiplier 1...60...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. E3.54 Multi-speed frequency 15 0.00...[E0.09] Hz 0.00 0.01 0: Digital setting frequency 1: AI1 analog input 2: AI2 analog input E3.59 Stage 0 frequency source –...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. E3.87 Stage 13 running time 0.0...6,000.0 s 20.0 Stop E3.89 Stage 14 running time 0.0...6,000.0 s 20.0 Stop E3.91 Stage 15 running time 0.0...6,000.0 s 20.0...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up E4: PID control parameters Code Name Setting range Default Min. Attri. E4.00 PID reference channel 0...9 – Stop 0: AI1 analog input 1: AI2 analog input E4.01 PID feedback channel 2: X5 pulse input –...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up E5: Extended function parameters Code Name Setting range Default Min. Attri. High resolution output current E5.01 5...500 ms filter time E5.02 User-defined speed scaling factor 0.01...100.00 1.00 0.01 E5.05 Pump dry protection threshold 0.0 %…[E5.08]...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up E8: Standard communication parameters Code Name Setting range Default Min. Attri. 0: Modbus E8.00 Communication protocol – Stop 1: Extension card Communication error 0.0...60.0 s E8.01 Stop detection time (0.0: Inactive)
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up E9: Protection and error parameters Code Name Setting range Default Min. Attri. 0...3 E9.00 Automatic error reset attempts – Stop (0: Inactive) E9.01 Automatic error reset interval 0.1...60.0 s 10.0 Stop E9.05 Last error type...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 24: Pdr, pump dry 25: CoL -, command value lost 30: OL -2, motor overload 31: Ot, motor over temperature 32: t-Er, motor parameter tuning error 33: AdE-, synchronous motor angle detection error...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.4.5 Group F0: ASF Parameters Code Name Setting range Default Min. Attri. F0.01 ASF version – – – Read F0.02 ASF identifier 0x0001 … 0x0FFF – – Read F0.03 ASF API required version –...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 3.4.6 Group H: Extension Card Parameters H0: Extension card general parameters Code Name Setting range Default Min. Attri. H0.00 Control word 00000...0FFFF 00000 H0.01 Status word – 00000 – Read H0.10 Frequency command 0.00...655.35...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up H1: Communication card parameters Code Name Setting range Default Min. Attri. H1.00 PROFIBUS local address 0...126 Stop 0: None 1: 9.6 kbps 2: 19.2 kbps 3: 45.45 kbps 4: 93.75 kbps H1.01 Present baud rate...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. H1.30 Input PZD 1* Stop H1.31 Input PZD 2 Stop H1.32 Input PZD 3 Stop 0: Not used H1.33 Input PZD 4 Stop 1: Status word H1.34 Input PZD 5...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Setting range Default Min. Attri. H8.27 EAO gain 0.00...10.00 1.00 0.01 0: Inactive 1: EAO diagnosis H8.87 I/O card output channel diagnosis 2: EDO diagnosis – Stop 3: ERO diagnosis 4: All output diagnosis Setting range of H8.00...H8.03:...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 41: PID deactivation Setting range of H8.06: 0: Polarity inactive 1: Polarity active without direction control 2: Polarity active with direction control Setting range of H8.20, H8.21: 0: Converter ready 1: Converter running...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.4.7 Group U: Panel Parameters U0: General panel parameters Code Name Setting range Default Min. Attri. U0.00 Direction control by panel 0: Forward; 1: Reverse – 0: Active only for panel control U0.01 Stop button control...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up 40: Digital input 1 43: I/O card digital input 45: DO1 output 47: I/O card EDO output 50: Pulse input frequency 55: Pulse output frequency 60: Relay output 62: I/O card relay output...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up Code Name Setting range Default Min. Attri. U2.11 Run monitoring items 2 – U2.12 Run monitoring items 3 – U2.13 Run monitoring items 4 – U2.14 Run monitoring items 5 –...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Start-up 3.4.8 Group d0: Monitoring Parameters Code Name Minimum unit d0.00 Output frequency 0.01 Hz d0.01 Actual speed 1 rpm d0.02 Setting frequency 0.01 Hz d0.03 Setting speed 1 rpm d0.04 User-defined setting speed d0.05...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Start-up Code Name Minimum unit d0.98 High resolution output current 0.01 A d0.99 Firmware version 0.01 71/77 DOK-RCON03-EFC-X610***-QU08-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Diagnosis 4 Diagnosis 4.1 Display of LED Characters Character Display Character – Display – Tab. 4-1: Display of LED characters 4.2 Status Code Code Description 8.8.8.8.8. Displayed at power on, detecting the operating panel '-' '--' '---' '----' '-----' During parameter backup…...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Diagnosis Code Description APF1 APF2 Warning which can be thrown by the application, description in application man- APF3 APF4 APF5 73/77 DOK-RCON03-EFC-X610***-QU08-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
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Bosch Rexroth AG EFC 3610 / EFC 5610 Diagnosis 4.4 Error Code Nr. Code Name Description Output current above limit at motor running at constant 1 OC-1 Overcurrent at constant speed speed 2 OC-2 Overcurrent during acceleration Output current above limit at motor accelerating...
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EFC 3610 / EFC 5610 Bosch Rexroth AG Diagnosis Nr. Code Name Description Parameter settings are invalid after firmware update or 45 E.Par Parameter settings invalid extension card removed Unknown parameter restore An unknown parameter is skipped during parameter re- 46 U.Par...