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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth Frequency Converters R912004711 Edition 01 Instruction Manual...
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This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. It may not be reproduced or given to third parties without its consent.
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Deutsch English Français Lebensgefahr Danger to life in Danger bei Nichtbeachtung der nach‐ case of non-compliance with de mort en cas de non-respect stehenden Sicherheitshinwe‐ the below-mentioned safety in‐ des consignes de sécurité figu‐...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Deutsch English Français Gefahrbrin‐ Dangerous Mouve‐ gende Bewegungen! Lebens‐ movements! Danger to life! ments entraînant une situation gefahr! dangereuse ! Danger de mort ! Keep free and clear of the Halten Sie sich nicht im Bewe‐...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Español Português Italiano Pericolo di ¡Peligro de Perigo de vida morte in caso di inosservanza muerte en caso de no observar em caso de inobservância das delle seguenti indicazioni di si‐ las siguientes indicaciones de seguintes instruções de segur‐...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Español Português Italiano Movimenti ¡Movimien‐ Movimentos per‐ pericolosi! Pericolo di morte! tos peligrosos! ¡Peligro de igosos! Perigo de vida! muerte! Non sostare nelle zone di man‐ Não permaneça na área de ovra delle macchine e delle loro No permanezca en la zona de movimentação das máquinas e...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Svenska Dansk Nederlands Livsfara om föl‐ Livsfare ved Levens‐ jande säkerhetsanvisningar manglende overholdelse af ne‐ gevaar bij niet-naleving van on‐ inte följs! denstående sikkerhedsanvis‐ derstaande veiligheidsinstruc‐ ninger! ties! Använd inte produkterna innan du har läst och förstått den do‐...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Svenska Dansk Nederlands Elektromagnetis‐ Elektromagne‐ Elektro‐ ka/magnetiska fält! Hälsofara tiske/magnetiske felter! Sund‐ magnetische / magnetische vel‐ för personer med pacemaker, hedsfare for personer med den! Gevaar voor de gezond‐ implantat av metall eller hörap‐...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Suomi Polski Český Näiden turvaoh‐ Zagrożenie Nebezpečí živo‐ jeiden noudattamatta jättämi‐ życia w razie nieprzestrzegania ta v případě nedodržení níže sestä on seurauksena hengen‐ poniższych wskazówek bez‐ uvedených bezpečnostních po‐ vaara! pieczeństwa! kynů! Ota tuote käyttöön vasta sen...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Suomi Polski Český Vaarallisia liik‐ Niebez‐ Nebezpečné po‐ keitä! Hengenvaara! pieczne ruchy! Zagrożenie ży‐ hyby! Nebezpečí života! cia! Älä oleskele koneiden tai ko‐ Nezdržujte se v dosahu pohybu neenosien liikealueella. Nie wolno przebywać w ob‐...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Slovensko Slovenčina Română Življenjska Nebezpe‐ Pericol de nevarnost pri neupoštevanju čenstvo ohrozenia života pri moarte în cazul nerespectării naslednjih napotkov za var‐ nedodržiavaní nasledujúcich următoarelor instrucţiuni de si‐ nost! bezpečnostných pokynov! guranţă! Izdelke začnite uporabljati šele, Výrobky uvádzajte do prevádz‐...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Slovensko Slovenčina Română Elektromag‐ Elektromagne‐ Câmpuri elec‐ netna / magnetna polja! Nevar‐ tické/magnetické polia! Nebez‐ tromagnetice / magnetice! Peri‐ nost za zdravje za osebe s pečenstvo pre zdravie osôb s col pentru sănătatea persoane‐...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Magyar Български Latviski Turpinājumā Опасност за живота при alábbi biztonsági útmutatások doto drošības norādījumu neie‐ неспазване на посочените figyelmen kívül hagyása élet‐ vērošana var apdraudēt dzīvību! по-долу инструкции за veszélyes helyzethez vezethet! Sāciet lietot izstrādājumu tikai безопасност!
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Magyar Български Latviski Ves‐ Bīstamas Опасни движения! Опасност zélyes mozgás! Életveszély! kustības! Dzīvības apdraudē‐ за живота! jums! Ne tartózkodjon a gépek és a Не стойте в обсега на gépalkatrészek mozgási terü‐ Neuzturieties mašīnu un mašī‐...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Lietuviškai Eesti Ελληνικά Alljärgnevate Κίνδυνος Pavojus gyvy‐ ohutusjuhiste eiramine on θανάτου σε περίπτωση μη bei nesilaikant toliau patei‐ eluohtlik! συμμόρφωσης με τις παρακάτω kiamų saugumo nurodymų! οδηγίες ασφαλείας! Võtke tooted käiku alles siis, Naudokite gaminį...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Lietuviškai Eesti Ελληνικά Ohtlikud liiku‐ Pavojingi jude‐ mised! Eluohtlik! Επικίνδυνες τάσεις! Κίνδυνος siai! Pavojus gyvybei! θανάτου! Ärge viibige masina ja masi‐ Nebūkite mašinų ar jų dalių ju‐ naosade liikumispiirkonnas. Μην στέκεστε στην περιοχή...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Table of Contents Table of Contents Page Important Notes............. 19 Safety Instructions..................19 1.1.1 General Information..................19 1.1.2 Protection Against Contact With Electrical Parts and Housings....20 1.1.3 Protection Against Dangerous Movements........... 22 1.1.4...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Table of Contents Page 5.2.1 General Information on Frequency Converter Mounting....... 39 5.2.2 Allowed Mounting Position................41 5.2.3 Sizing of Enclosure and Control Cabinet............41 Wiring......................45 5.3.1 Block Diagram....................45 5.3.2 Main Circuit Wiring..................47 5.3.3...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Important Notes Important Notes Safety Instructions 1.1.1 General Information ● Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the product. Read and understand these safety instructions and all user documentation prior to working with these components.
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Important Notes ● Proper and correct transport, storage, mounting and installation, as well as care in operation and maintenance, are prerequisites for optimal and safe operation of the component. Improper use of these components, failure to follow the safety instructions in this docu‐...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Important Notes ● Under specific conditions, electric drive systems can be operated at mains protected by residual-current-operated circuit-breakers sensitive to universal current (RCDs/ RCMs). ● Secure built-in devices from penetrating foreign objects and water, as well as from direct contact, by providing an external housing, for example a control cabinet.
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Important Notes 1.1.3 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of connected motors. Some common examples are: ● Improper or wrong wiring or cable connection ● Operator errors ●...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Important Notes ● Mount emergency stopping switches in the immediate reach of the operator. Before commissioning, verify that the emergency stopping equipment works. Do not operate the machine if the emergency stopping switch is not working.
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Important Notes – Areas in which parts of motors with permanent magnets are stored, repaired or mounted. ● If it is necessary for somebody with a heart pacemaker to enter such an area, a doc‐...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Identification ● Immediately clean up any spilled liquids from the floor due to the risk of falling! Appropriate Use This product may only be used for the applications mentioned in the reference docu‐...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Identification Fig.2-1: Type Code Fe 26/65...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Identification Fig.2-2: Type Code Fv 27/65...
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Identification Nameplate Nameplate Product series Type code Technical data Material number Index Production week; e.g. 12W39 meaning year 2012, week 39 Bar code Serial number Manufacturer Fig.2-3: Nameplate Standard Scope of Supply ● Frequency converter, protection class of IP20 (Control cabinet mounting) ●...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Ratings and Dimensions Ratings and Dimensions Fe UL Ratings and Dimensions in Common Description Symbol Unit Data Listing according to UL standard (UL) – – UL 508 C UL files (UL) – –...
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Ratings and Dimensions Fe UL Ratings and Dimensions_0K75 to 7K50 Description Symbol Unit 0K75 1K50 2K20 4K00 5K50 7K50 Mass Device height (UL) Device depth (UL) Device width (UL) Rated input current (UL) 13.0...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Ratings and Dimensions Fe UL Ratings and Dimensions_11K0 to 37K0 Sym‐ Description Unit 11K0 15K0 18K5 22K0 30K0 37K0 Mass 10.7 10.9 16.2 16.9 21.5 Device height (UL) Device depth (UL) Device width (UL)
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Ratings and Dimensions Fe UL Ratings and Dimensions_45K0 to 160K Sym‐ Description Unit 45K0 55K0 75K0 90K0 110K 132K 160K Mass 33.2 33.8 50.9 52.5 96.5 Device height (UL) Device depth (UL) Device...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Ratings and Dimensions Fv UL Ratings and Dimensions in Common Description Symbol Unit Data Listing according to UL standard (UL) – – UL 508 C UL files (UL) – – NMMS.E328841 Enclosure –...
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Ratings and Dimensions Fv UL Ratings and Dimensions_0K40 to 7K50 Sym‐ Description Unit 0K40 0K75 1K50 2K20 4K00 5K50 7K50 Mass Device height (UL) Device depth (UL) Device width (UL) Rated input current 16.5...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Ratings and Dimensions Fv UL Ratings and Dimensions_11K0 to 37K0 Sym‐ Description Unit 11K0 15K0 18K5 22K0 30K0 37K0 Mass 16.5 16.5 Device height (UL) 256.5 Device depth (UL) Device width (UL) Rated input current (UL)
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Ratings and Dimensions Fv UL Ratings and Dimensions_45K0 to 90K0 Sym‐ Description Unit 45K0 55K0 75K0 90K0 Mass 56.7 712.5 Device height (UL) Device depth (UL) Device width (UL) Rated input current (UL)
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Ratings and Dimensions Distances Air intake Air outlet Mounting surface in control cabinet Distance top Distance bottom Distance horizontal Fig.3-1: Air Intake and Air Outlet at Device For distance data, please see chapter 3.1 "Fe UL Ratings and Dimen‐...
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Reference Documentations 3.10 Cable Installation Modes Conductors in installation pipes and Cables or lines in installation pipes in installation channels that can be and in installation channels that can opened be opened Cables or lines on walls Cables or lines on open cable trays Fig.3-2: Cable installation types (cf.
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Instructions for Use Instructions for Use Overcurrent Protection Protect the components against overcurrent: ● Branch circuit protection has to be provided externally ● Dimension the branch circuit protection according to the data "Branch circuit protec‐...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Instructions for Use Rexroth connection diagrams are only to be used for producing installation circuit diagrams! The machine manufacturer’s installation circuit diagrams must be used for wiring the installation! ● Lay signal lines separately from the load resistance lines because of the occurrence of interference.
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Instructions for Use 5.2.2 Allowed Mounting Position Mounting surface Direction of gravitational force Normal mounting positions. The natural G2 180° to normal mounting position convection supports the forced cooling air current. This avoids the generation of pockets of heat in the component.
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Instructions for Use Additional fans convey the outlet air to the cooling unit and cooling air to the upper lines. At the installed control cabinet, check the air intake temperature of all devices.
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Instructions for Use Possible damage to the frequency converter! Op‐ NOTICE erational safety of the machine endangered! Observe the instructions below. Avoiding Dripping or Spraying Water Due to their operating principle, condensation water is formed when cooling units are used.
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Instructions for Use Avoiding Moisture Condensation Moisture condensation occurs when the temperature of the device is lower than the ambient temperature. ● Set cooling units with temperature adjustment to the maximum surrounding tempera‐...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Instructions for Use Wiring 5.3.1 Block Diagram Frequency converters up to 15 kW have internal brake choppers. Fig.5-3: Block diagram 45/65...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Instructions for Use Fig.5-4: Fv_Block diagram 46/65...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Instructions for Use 5.3.2 Main Circuit Wiring Main Circuit Wiring Diagram Fig.5-5: Fe_Main Circuit Wiring Diagram 47/65...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Instructions for Use Fig.5-6: Fv_Main circuit wiring diagram 48/65...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Instructions for Use Important Notes Lethal electric shock by live parts with more than WARNING 50 V! Exclusively operate the device ● with plugged on connectors (even if there haven't been any lines connected to the connectors) and ●...
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Instructions for Use 5.3.4 Motor Holding Brake Lethal electric shock by live parts with more than WARNING 50 V! Exclusively operate the device ● with plugged on connectors (even if there haven't been any lines connected to the connectors) and ●...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Instructions for Use 5.3.5 Terminal Block Fe Main circuit terminals description Terminal Description L1, L2, L3 Mains power supply inputs U, V, W Frequency converter outputs (to be connected to the motor) Reserved terminal for external braking resistor (applicable to 0.75 kW to...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Instructions for Use Applicable to 18.5 to 37 kW: Fig.5-10: Main circuit terminals_18.5 to 37 kW Applicable to 45 to 90 kW: Fig.5-11: Main circuit terminals_45 to 90 kW Applicable to 110 kW: Fig.5-12: Main circuit terminals_110 kW...
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Instructions for Use Fv Main circuit terminals description Terminal Description L1, L2, L3 Mains power supply inputs U, V, W Frequency converter outputs (to be connected to the motor) Reserved terminal for external braking resistor...
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters EMC Measures for Design and Installation EMC Measures for Design and Installation Rules for Design of Installations With Drive Controllers in Compliance With EMC The following rules are the basics for designing and installing drives in compliance with EMC.
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters EMC Measures for Design and Installation Twisted Wires Twist unshielded wires belonging to the same circuit (feeder and return cable) or keep the surface between feeder and return cable as small as possible. Wires that are not used have to be grounded at both ends.
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters EMC Measures for Design and Installation The best solution is to use a zinc-coated mounting plate. Compared to a lacquered plate, the connections in this case have a good long-time stability. Connection Elements For lacquered mounting plates, always use screw connections with tooth lock washers and zinc-coated, tinned screws as connection elements.
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters EMC Measures for Design and Installation Shielding Connect the cable shield immediately at the devices in the shortest and most direct possible way and over the largest possible surface area. Connect the shield of analog signal lines at one end over a large surface area, normally in the control cabinet at the analog device.
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Accessories Accessories EMC Filter 7.1.1 The Function of EMC Filter EMC filters are used to reduce radio interference and mains pollution. ● Fe has no optional internal EMC filter, external EMC filter is needed to reach EMC class C3.
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Accessories External brake chopper (18.5 kW and above models) Brake chopper terminals Fig.7-2: Brake chopper terminals Wiring To avoid brake chopper damage or break down in case of overload or fault conditions, please refer to the following wiring diagram. The brake chopper FELB fault switch should be connected to E-Stop of the Rexroth Fe unit.
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Accessories The above figure is an wiring example with frequency converter Fe. The braking resistor connector connection at the WARNING frequency converter (terminals (+) and PB at con‐ verters from 0.75 – 7.5 kW) and the braking resistor...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Accessories ● If a resistance lower than the recommended value (and no less than the minimum resistance) is used, contact the agent or manufacturer for cal‐ culation of resistance power. ● Safety and flammability of surrounding conditions shall be considered.
Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries. You can contact us 24/7.
DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production processes which allow re-using and recycling the resulting waste. We regularly try to replace pollu‐...
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Bosch Rexroth AG DOK-RCON01-REX*F*UL***-IN01-EN-P Rexroth Frequency Converters Environmental Protection and Disposal Batteries and Accumulators Batteries and accumulators can be labeled with this symbol. The symbol indicating "separate collection" for all batteries and accumulators is the crossed-out wheeled bin. The end user within the EU is legally obligated to return used batteries. Outside the val‐...
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DOK-RCON01-REX*F*UL***-IN01-EN-P Bosch Rexroth AG Rexroth Frequency Converters Notes...
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ООО «Комфорт Компани» 03038 г. Киев, Украина ул. Н. Гринченко, 4 тел: +38 044 362 3676 info@comfort-co.com comfort-co.com...