Summary of Contents for Bosch REXROTH IndraDrive Mi KSM01
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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive Mi R911339088 Edition 01 Distributed Servo Drive KSM01 Operating Instructions...
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DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG I/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
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II/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de...
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DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG III/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
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IV/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
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DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG V/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun Nie uruchamiać...
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VI/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná montážní a dopravní...
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DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG VII/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými...
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VIII/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu...
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DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG IX/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
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X/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG XI/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Table of Contents Table of Contents Page Important Notes......................13 Safety Instructions..........................13 1.1.1 General Information........................... 13 1.1.2 Protection Against Contact With Electrical Parts and Housings............14 1.1.3 Protection Against Dangerous Movements..................
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XII/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Table of Contents Page General Information........................43 Preparation............................. 43 How to Proceed..........................43 5.4.2 Notes on Operation........................... 43 5.4.3 Diagnostic Functions......................... 43 Diagnostic Display at the Device....................43 Firmware Functions........................
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 13/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Important Notes Important Notes Safety Instructions 1.1.1 General Information ● Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the product.
14/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Important Notes 1.1.2 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and con‐ trol system with voltages of more than 50 volts.
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 15/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Important Notes ● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times. The leakage current is greater than 3.5 mA.
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16/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Important Notes Dangerous movements! Danger to life, risk of injury, serious injury or property damage! A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 17/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Important Notes normal use. It might possibly be necessary to perform a special electro‐ magnetic compatibility (EMC) test. 1.1.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conduc‐...
18/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Important Notes ● Observe the relevant statutory regulations of accident prevention. ● Use suitable equipment for mounting and transport. ● Avoid jamming and crushing by appropriate measures. ●...
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DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 19/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Important Notes Components of the Rexroth IndraDrive Mi system are products of category C3 (with limited availability) according to IEC 61800‑3. To ensure that this category (limit values) is maintained, suitable line filters must be used in the drive system.
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20/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 21/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Identification Identification Type Code Fig.2-1: Type Code KSM...
22/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Identification Type Plates 2.2.1 Design Trademark Type designation IndraDrive Mi Hardware revision index Rated power (t > 10 min) Rated input voltage, power (UL) Country of manufacture Manufacturing plant...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 25/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Ratings and Dimensions Ratings and Dimensions Ratings A distributed servo drive KSM may only be operated in conjunc‐ tion with an electronic control system KCU. UL Ratings and Dimensions KSM01.
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26/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Ratings and Dimensions KSM01. KSM01. KSM01. KSM01. KSM01. KSM01. 2B-041 2B-061 2B-061 2B-071 2B-071 2B-076 Description Symbol Unit C-42N- C-35N- C-61N- C-24N- C-35N- C-35N- __-__0 __-__0 __-__0 __-__0...
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DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 27/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Ratings and Dimensions KSM01. KSM01. KSM01. KSM01. KSM01. KSM01. 2B-041 2B-061 2B-061 2B-071 2B-071 2B-076 Description Symbol Unit C-42N- C-35N- C-61N- C-24N- C-35N- C-35N- __-__2 __-__2 __-__2 __-__2...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 33/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Reference Documentations Reference Documentations Drive Systems, System Components Title Kind of documentation Part number Document typecode Rexroth IndraDrive … R911… DOK-INDRV*-… Drive System Project Planning Manual SYSTEM*****-PRxx-EN-P 309636...
34/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Reference Documentations Firmware Title Kind of documentation Part number Document typecode Rexroth IndraDrive … R911… DOK-INDRV*-… Firmware for Drive Controllers Functional Description MP*-05VRS**-FKxx-EN-P 320182 Firmware for Drive Controllers...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 35/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use Instructions for Use Handling of the Devices Damage or injuries and invalidation of the CAUTION warranty due to improper handling! Avoid mechanical stressing, throwing, tipping or dropping of the products.
36/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use Mounting 5.2.1 Required Steps to Follow Preparations Make the following preparations for mounting the motor: 1. Procure tools, auxiliary materials, measuring and test equipment. 2. Check all components for visible damage. Defective components mustn't be mounted.
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 37/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use The screwed connections for flange assembly must be able to take up both the force due to weight of the motor and the forces acting during operation.
38/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use components are tested for high voltage and insulation in accordance with EN 50178. Risk of damage to the drive controller by con‐ CAUTION necting and disconnecting live connections! Do not connect and disconnect live connections.
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DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 39/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use The SERCOS address must be set at each KSM/KMS. To do this, use the two turn-switches S5 and S4 which are to be found under the connector cov‐...
40/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use 5.3.4 Selecting Hybrid Cable for Appropriate Connection Hybrid cable RKH (with different outgo‐ ing directions from connection point X3.1 or X3.2 at KSM and KMS) X3.1...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 41/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use Selection of Hybrid Cables Fig.5-8: Example of Drive System With Hybrid Cable Each string of distributed servo drives KSM must be terminated with the ter‐...
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42/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use ment grounding conductor in the hybrid cable, because the leakage current of a distributed servo drive KSM/KMS is greater than 3.5 mA. Additionally connect the KSM/KMS housing via a second equipment ground‐...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 43/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use Commissioning, Operation, Diagnostics and Maintenance 5.4.1 Notes on Commissioning General Information High electrical voltage! Danger to life, electric WARNING shock and severe bodily injury! Read and observe the detailed safety instructions contained in this documen‐...
44/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use LED H14 Significance Measures Color / status Supply unit not switched on Check supply unit and, if necessary, switch it on Cable interrupted Check cable and connector...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 45/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use Patch Function The distributed servo drive KSM has a patch function which allows reading or writing controller-internal memory cells. See Functional Description of firmware → chapter "Handling, Diagnostic and Service Functions"...
46/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use Dismounting Lethal injury caused by errors when control‐ WARNING ling motors and working at moving parts! Do not work at running or unsecured installations. Before starting to dismount, secure the machine against accidental move‐...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 47/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use To carry out this function, the 24V supply must have been applied to KCU01 and KSM/KMS. Lethal injury caused by errors when control‐ WARNING ling motors and working at moving parts! Do not work at running or unsecured installations.
48/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use Plugging in the MMC Contacts of MMC Fig.5-13: Plugging in the MMC Data Transfer Use the engineering tool "IndraWorks D" to configure the data transfer from the MMC after control voltage has been switched on.
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DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 49/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Instructions for Use ● running noise can be heard We recommend that you have the bearings replaced by the Bosch Rexroth service. Connection Cables Check connection cables for damage in regular intervals and replace them, if necessary.
Resurfacing routine by superior control. Here, special control programs adapted to the machine and system concepts are required. If necessary, please contact your Bosch Rexroth distribution partner and discuss the resurfacing routine parameters for your application. For more detailed information about software functions refer to the func‐...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 51/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 EMC Measures for Design and Installation EMC Measures for Design and Installation Rules for Design of Installations With Drive Controllers in Compliance With EMC The following rules are the basics for designing and installing drives in com‐...
52/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 EMC Measures for Design and Installation Connection of Mains Choke Keep connection lines of the mains choke at the drive controller as short as possible and twist them.
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 53/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 EMC Measures for Design and Installation Badly grounded control cabinet doors act as antennas. Therefore, connect the control cabinet doors to the cabinet on top, in the middle and on the bot‐...
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54/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 EMC Measures for Design and Installation Infeeding Supply Unit or Converter Mains choke (optional) E1…E5 Equipment grounding conductor of the components...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 55/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 EMC Measures for Design and Installation External mains contactor for supply units and converters without inte‐ grated mains contactor Motor fan Power supply unit Fusing Transformer Z1, Z2...
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56/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 EMC Measures for Design and Installation Motor Blower at Mains Filter Single-phase or three-phase supply lines of motor blowers, that are usually routed in parallel with motor power cables or interference-susceptible lines, must be filtered: ●...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 57/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 EMC Measures for Design and Installation 6.2.5 Design and Installation in Area B - Interference-Susceptible Area of Control Cabinet Arranging Components and Lines Modules, components and lines in area B should be placed at a distance of at least d1 = 200 mm from modules and lines in area A.
58/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 EMC Measures for Design and Installation connections, you can establish the contact to lacquered surfaces by using tooth lock washers. Metal Surfaces Always use connection elements (screws, nuts, plain washers) with good electroconductive surface.
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 59/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 EMC Measures for Design and Installation General Measures of Radio Interference Suppression for Re‐ lays, Contactors, Switches, Chokes and Inductive Loads If, in conjunction with electronic devices and components, inductive loads, such as chokes, contactors, relays are switched by contacts or semiconduc‐...
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60/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 63/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
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64/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01...
DOK-INDRV*-KSM01******-IT01-EN-P Bosch Rexroth AG 65/69 Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
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66/69 Bosch Rexroth AG DOK-INDRV*-KSM01******-IT01-EN-P Rexroth IndraDrive Mi Distributed Servo Drive KSM01 Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.