Page 1 Catálogos Levante Sistemas de Automatización y Control S.L. LSA Control S.L. - Bosch Rexroth Sales Partner Ronda Narciso Monturiol y Estarriol, 7-9 Edificio TecnoParQ Planta 1ª Derecha, Oficina 14 (Parque Tecnológico de Paterna) 46980 Paterna (Valencia) Telf. (+34) 960 62 43 01 comercial@lsa-control.com...
Page 2 Industrial Electric Drives Linear Motion and Service Mobile Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics Rexroth IndraDrive R911297319 Edition 01 Troubleshooting Guide LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 3 Date DOK-INDRV*-GEN-**VRS**-WA01-EN-P 03.2004 First edition  2004 Bosch Rexroth AG Copyright Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).
Page 4: Table Of Contents
Rexroth IndraDrive Contents Contents Basics on Device Diagnosis Diagnostic System ........................1-1 Coded Diagnostic Drive Messages..................1-1 Status Classes, Status Displays, Control Parameters............. 1-4 Control Panel of the IndraDrive Controllers .................. 1-9 Brief Description........................1-9 Functional Description ......................1-10 Notes on Commissioning ....................... 1-16 Extended Diagnostic Possibilities ....................
Page 5 Contents Rexroth IndraDrive Error Messages when Booting the Devices .................. 4-2 PLC ? ............................4-2 Stop PLC..........................4-2 Run PLC........................... 4-2 No IDN on MMC !........................4-2 Load new Param. ?........................4-3 End C29 ..........................4-3 MMC not correct! ........................4-3 IBF not correct! ........................
Page 6 Rexroth IndraDrive Contents A0014 Drive interlock active ....................6-8 A0015 Safety related standstill active..................6-9 A0016 Safety related operational stop active ................ 6-10 A0017 Special mode motion active ..................6-11 A0100 Drive in TORQUE control ................... 6-12 A0101 Drive in VELOCITY control..................6-12 A0102 Position mode with encoder 1 ..................
Page 7 Contents Rexroth IndraDrive A0502 Supply module in operation..................6-34 A0503 DC bus charging active ....................6-35 A0510 Test run for voltage control..................6-35 A0511 Test run for current control ..................6-35 A0512 Test run active ......................6-36 A0520 DC bus quick discharge active ................... 6-36 A0800 Unknown operating mode ..................
Page 8 Rexroth IndraDrive Contents F8201 Safety command for basic initialization incorrect ............7-25 F8203 Safety technology configuration parameter invalid............. 7-26 F8806 Timeout during loading process ................. 7-27 F8813 Connection error mains choke..................7-27 F8838 Overcurrent external braking resistor ................. 7-28 Safety Technology Errors (F7xxx) ....................7-29 Behavior in the Case of Safety Technology Error..............
Page 9 Contents Rexroth IndraDrive F3117 Plausibility error of actual position values..............7-60 F3130 Error when checking input signals................7-61 F3131 Error when checking acknowledgment signal ............7-62 F3132 Error when checking diagnostic output signal ............7-63 F3133 Error when checking interrupting circuits..............7-64 F3134 Dynamization time interval incorrect................
Page 10 Rexroth IndraDrive Contents F2051 No sequential block in target position preset memory..........7-99 F2053 Incr. encoder emulator: pulse frequency too high ............ 7-100 F2054 Incr. encoder emulator: hardware fault..............7-101 F2067 Synchronization to master communication incorrect..........7-102 F2069 Error when releasing the motor holding brake ............7-103 F2074 Actual pos.
Page 11 VIII Contents Rexroth IndraDrive E8028 Overcurrent in power section ..................8-2 E8029 Positive position limit exceeded ................... 8-3 E8030 Negative position limit exceeded.................. 8-4 E8034 Emergency-Stop......................8-5 E8040 Torque/force actual value limit active ................8-6 E8041 Current limit active......................8-6 E8042 Both travel range limit switches activated ..............
Page 12 Rexroth IndraDrive Contents E2075 Encoder 2: encoder signals disturbed ................ 8-37 E2076 Measuring encoder: encoder signals disturbed ............8-38 E2086 Prewarning supply module overload ................8-39 E2800 DC bus timeout......................8-39 E2802 HW control braking resistor ..................8-40 E2810 Drive system not ready for operation ................. 8-41 E2814 Undervoltage in mains....................
Page 13 Contents Rexroth IndraDrive C3500 Command Determine encoder correction ..............9-15 C3700 Manually unlocking the safety door................9-16 C3800 Command Apply motor holding brake................ 9-16 C3900 Command Abrasion of brake ..................9-16 C4000 Homing procedure command channel 2 ..............9-17 Command errors ......................... 9-17 C0101 Invalid parameters (->...
Page 14 Rexroth IndraDrive Contents C0156 Field bus: IDN for cycl. actual val. not configurable ........... 9-43 C0157 Field bus: length for cycl. actual values exceeded............. 9-43 C0158 Field bus: Tcyc (P-0-4076) incorrect ................9-44 C0159 Field bus: P-0-4077 missing for cycl. command values..........9-44 C0160 Error when reading encoder data =>...
Page 15 Contents Rexroth IndraDrive C0704 Parameters not copyable ................... 9-75 C0706 Error when reading the controller parameters ............9-76 C0722 Parameter default value incorrect (-> S-0-0021)............9-76 C0723 Safety command for load defaults procedure incorrect ..........9-77 C0724 Timeout of safety command for load defaults procedure........... 9-78 C0751 Parameter default value incorrect (->...
Page 16 XIII Rexroth IndraDrive Contents C2604 Error when reading the internal memory..............9-106 C2802 Oscillations of input signal outside tolerance range..........9-106 C2803 Measured values at zero point and max. value identical ......... 9-107 C2804 Automatic adjust failed ..................... 9-107 C2903 Error when accessing the MMC ................9-108 C2904 Error when accessing the flash ................
Page 17 Contents Rexroth IndraDrive XX:F ACC..........................10-4 XX:F2101 ..........................10-4 XX:F8122 ..........................10-5 XX:F8129 ..........................10-5 XX:F8130 ..........................10-5 XX:F8120 ..........................10-5 10.3 Replacing Devices, Cables and Motors ..................10-6 Supply Units ........................... 10-6 Drive Controllers ........................10-7 Control Section ........................10-11 Optional Modules .........................
Page 18: Basics On Device Diagnosis
Rexroth IndraDrive Basics on Device Diagnosis Basics on Device Diagnosis Diagnostic System Coded Diagnostic Drive Messages Brief Description The drive provides a diagnostic system including different possibilities that are basically divided into two groups: • recognizing and displaying the current drive status by means of drive- internal, priority-dependent generation of diagnostic messages •...
Page 19 Basics on Device Diagnosis Rexroth IndraDrive • S-0-0390, Diagnostic message number The diagnostic message number shown on the display is stored in this parameter. When a diagnostic message of the "error" category occurs, the corresponding diagnostic message number is stored in the P-0-0009, Error number parameter.
Page 20 Rexroth IndraDrive Basics on Device Diagnosis The diagnostic message for the non-fatal error "Excessive deviation", for example, has the following structure: F2028 Excessive deviation diagnostic text diagnostic message number Fig. 1-2: Structure of a diagnostic message "F2028" flashes on the display of the control panel. The diagnostic message number is contained in the S-0-0390, Diagnostic message number parameter in hexadecimal form (for this example: 0x00F2028).
Page 21: Status Classes, Status Displays, Control Parameters
Basics on Device Diagnosis Rexroth IndraDrive message number parameter and is a language-independent possibility of determining and displaying the drive status on an operator interface. Error Number The error number contains only the error number without the diagnostic text. It can be read with the P-0-0009, Error number parameter and is a language-independent possibility of determining and displaying an error condition on an operator interface.
Page 22 Rexroth IndraDrive Basics on Device Diagnosis • S-0-0011, Class 1 diagnostics Pertinent Parameters • S-0-0012, Class 2 diagnostics • S-0-0013, Class 3 diagnostics • S-0-0097, Mask class 2 diagnostics • S-0-0098, Mask class 3 diagnostics • S-0-0135, Drive status word Functional Description •...
Page 23 Basics on Device Diagnosis Rexroth IndraDrive master communication (S-0-0135 in the case of SERCOS) remains set, however, until parameter S-0-0013 has at least been read once. Change Bits in Drive Status If the status of a bit in S-0-0012, Class 2 diagnostics or S-0-0013,...
Page 24 Rexroth IndraDrive Basics on Device Diagnosis The figure below illustrates the handling of the change bits in the status word and of the status class parameters: reading S-0-0135, Drive status word drive error drive error ? (S-0-0135; bit 13 = 1)
Page 25 Basics on Device Diagnosis Rexroth IndraDrive The following parameters are available for function-related status display: • S-0-0014, Interface status This parameter displays the status of the communication phase transition and the cyclic communication. • S-0-0135, Drive status word This is the status word of the master communication (SERCOS) and contains all essential status information for the master.
Page 26: Control Panel Of The Indradrive Controllers
Rexroth IndraDrive Basics on Device Diagnosis • S-0-0336, Message In position • S-0-0337, Message ’P >= Px’ • S-0-0341, In-Position coarse message • S-0-0342, Target position reached • S-0-0343, Status "Interpolator halted" • S-0-0409, Probe 1 positive latched • S-0-0410, Probe 1 negative latched •...
Page 27: Functional Description
1-10 Basics on Device Diagnosis Rexroth IndraDrive 8-digit display F4002 Enter "Down" "Up" buttons DG0001v1.fh7 Fig. 1-6: Standard control panel with display and control elements (example of display) Functional Description Standard Displays The display of the IndraDrive controller automatically shows: •...
Page 28 1-11 Rexroth IndraDrive Basics on Device Diagnosis number of the drive in the bus system of the master communication 8-digit display ready for operation drive ready drive enable drive interlock Drive Halt drive shutdown drive check Fig. 1-8: Operating status displays...
Page 29 1-12 Basics on Device Diagnosis Rexroth IndraDrive Priorities of Display The current drive status is displayed with highest priority. number of the drive in the bus system of the master communication 8-digit display F4002 error message E2025 warning C0901 command error...
Page 30 1-13 Rexroth IndraDrive Basics on Device Diagnosis By means of the extended displays it is possible to additionally call up the Extended Displays contents of certain parameters: • error memory • diagnostic message memory • operating hours counter control section •...
Page 31 1-14 Basics on Device Diagnosis Rexroth IndraDrive For more details on diagnostic messages, error messages and operating hours counters see the respective chapters of the present documentation. Starting from the extended display it is possible to activate commands Command Inputs and make settings: •...
Page 32 1-15 Rexroth IndraDrive Basics on Device Diagnosis ...other commands... "Up" "Down" button button "Enter" button "Enter" button "Set absolute 2.5 C03? C03 act. "Esc" button measuring" command autom. return "Up" "Down" button button "Enter" button "Enter" button P-4090 0 C07_0act "Load defaults...
Page 33: Notes On Commissioning
1-16 Basics on Device Diagnosis Rexroth IndraDrive Notes on Commissioning Property damage caused by command- dependent activation of motors and moving elements! ⇒ Bring axis resp. moving parts in safe initial position; CAUTION limit travel range and drive power! Note: By pressing the "Esc"...
Page 34: Warnings
1-17 Rexroth IndraDrive Basics on Device Diagnosis Diagnostic Error class Drive reaction message number F2xxx non-fatal error as set in P-0-0119, Best possible deceleration F3xxx non-fatal safety as set in P-0-0119, Best possible technology deceleration error F4xxx interface error as set in P-0-0119, Best possible...
Page 35: Commands
1-18 Basics on Device Diagnosis Rexroth IndraDrive Warnings can be divided into two classes: Warning Classes • without drive reaction (E1xxx ..E7xxx) • with drive reaction (E8xxx) Warnings cannot be cleared externally. Commands Commands are used to control complex functions in the drive. The command execution is displayed in a diagnostic message.
Page 36: Important Directions For Use
Note: Bosch Rexroth, as manufacturer, is not liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited.
Page 37: Areas Of Use And Application
Important directions for use Rexroth IndraDrive Areas of use and application Drive controllers made by Bosch Rexroth are designed to control electrical motors and monitor their operation. Control and monitoring of the motors may require additional sensors and actors. Note: The drive controllers may only be used with the accessories and parts specified in this document.
Page 38: Safety Instructions For Electric Drives And Controls
If you do not have the user documentation for your equipment, contact your local Bosch Rexroth representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment.
Page 39: Hazards By Improper Use
Safety Instructions for Electric Drives and Controls Rexroth IndraDrive Hazards by Improper Use High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by...
Page 40: General Information
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine.
Page 41 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems".
Page 42: Protection Against Contact With Electrical Parts
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls Protection Against Contact with Electrical Parts Note: This section refers to equipment and drive components with voltages above 50 Volts. Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock.
Page 43: Protection Against Electric Shock By Protective Low Voltage (Pelv)
Safety Instructions for Electric Drives and Controls Rexroth IndraDrive To be observed with electrical drive and filter components: High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! ⇒ Connect the electrical equipment, the housings of all...
Page 44: Protection Against Dangerous Movements
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors. Some common examples are: • improper or wrong wiring of cable connections • incorrect operation of the equipment components •...
Page 45 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ⇒ Ensure personal safety by means of qualified and tested higher-level monitoring devices or measures DANGER integrated in the installation. Unintended machine motion is possible if monitoring devices are disabled, bypassed or not activated.
Page 46: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls ⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - long periods of discontinued equipment use ⇒...
Page 47: Protection Against Contact With Hot Parts
3-10 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! CAUTION ⇒...
Page 48: 3.11 Battery Safety
3-11 Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization).
Page 49 3-12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive Notes DOK-INDRV*-GEN-**VRS**-WA01-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 50: Diagnostic Messages When Booting The Devices
Rexroth IndraDrive Diagnostic Messages when Booting the Devices Diagnostic Messages when Booting the Devices Devices with Valid Firmware When a valid firmware is available in the control section, the texts %227 %227 %227 are displayed on the control section display after the control voltage is switched on ("booting").
Page 51: Error Messages When Booting The Devices
Diagnostic Messages when Booting the Devices Rexroth IndraDrive Error Messages when Booting the Devices PLC ? Brief Description: PLC start dialog Before "Boot 2.9" was displayed on the control panel the buttons "ESC" and "ENTER" had been simultaneously pressed and kept pressed on the control panel.
Page 52: Load New Param
Rexroth IndraDrive Diagnostic Messages when Booting the Devices Load new Param. ? Brief Description: MMC plugged, changed or removed => different parameter file Cause Remedy Active, non-volatile memory (P-0-4065, Non-volatile Confirm diagnostic message with "ENTER" and start loading of new parameters memory active) has changed while drive was –...
Page 53: Firmware Update
Diagnostic Messages when Booting the Devices Rexroth IndraDrive Firmware update ? Brief Description: Different firmware in device and on MMC During the booting process with the MMC plugged in, a check is run by means of the release version to find out whether the firmware (FW) on the flash is identical to the one on the MMC.
Page 54: Operating States
Rexroth IndraDrive Operating States Operating States In the following, the possible operating states are listed in alphabetical order. The operating states are displayed on the control panel of the device: "drive ready" (Antrieb bereit) see also: A0012 Control and power sections ready for operation...
Page 55: Charg
Operating States Rexroth IndraDrive charg see also: A0503 DC bus charging active see also: A0500 Supply module in voltage control resp. A0503 Supply module in operation "Phase 0" (only with SERCOS master communication) see also: A0000 Communication phase 0 "Phase -1"...
Page 56: Zks
Rexroth IndraDrive Operating States see also: A0520 DC bus quick discharge active DOK-INDRV*-GEN-**VRS**-WA01-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 57 Operating States Rexroth IndraDrive DOK-INDRV*-GEN-**VRS**-WA01-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 58: Status Diagnostic Messages
Rexroth IndraDrive Status Diagnostic Messages Status Diagnostic Messages A0000 Communication phase 0 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The communication between master and slaves via SERCOS interface is established in four communication phases: The communication phases 0 and 1 are used to recognize the bus nodes.
Page 59: A0001 Communication Phase 1
Status Diagnostic Messages Rexroth IndraDrive A0001 Communication phase 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The communication between master and slaves via SERCOS interface is established in four communication phases: The communication phases 0 and 1 are used to recognize the bus nodes.
Page 60: A0002 Communication Phase 2
Rexroth IndraDrive Status Diagnostic Messages A0002 Communication phase 2 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 Communication phase 2 means that the drive is in the parameterization mode. In this mode many parameters can be written that cannot be written any more in communication phase 4 (operating mode).
Page 61: A0003 Communication Phase 3
Status Diagnostic Messages Rexroth IndraDrive A0003 Communication phase 3 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 Communication phase 3 means that the drive is in the restricted parameterization mode. In this mode, as in the parameterization mode (phase 2), many parameters can still be written that cannot be written any more in communication phase 4 (operating mode).
Page 62: A0009 Automatic Baud Rate Detection For Sercos Interface
Rexroth IndraDrive Status Diagnostic Messages A0009 Automatic baud rate detection for SERCOS interface Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The communication between master and slaves via SERCOS interface is established in four communication phases: The communication phases 0 and 1 are used to recognize the bus nodes.
Page 63: A0011 Starting Lockout Active
Status Diagnostic Messages Rexroth IndraDrive A0011 Starting lockout active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS As an option, certain digital drive controllers can be equipped with a drive interlock. The drive interlock prevents the unintended start of a servo axis.
Page 64: A0013 Ready For Power On
Rexroth IndraDrive Status Diagnostic Messages A0013 Ready for power on Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The A0013 Ready for power on diagnostic message signals that the drive is provided with control voltage and that there isn’t any error present in the drive.
Page 65: A0014 Drive Interlock Active
Status Diagnostic Messages Rexroth IndraDrive A0014 Drive interlock active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in the "special mode standstill". The active safety function is "safety related drive interlock". Note: If the safety function "safety related drive interlock" is active, this is displayed on the control panel of the drive with "ASP"...
Page 66: A0015 Safety Related Standstill Active
Rexroth IndraDrive Status Diagnostic Messages A0015 Safety related standstill active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in the "special mode standstill". The active safety function is "safety related standstill". Note: If the safety function "safety related standstill" is active, this is displayed on the control panel of the drive with "SH"...
Page 67: A0016 Safety Related Operational Stop Active
6-10 Status Diagnostic Messages Rexroth IndraDrive A0016 Safety related operational stop active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in the "special mode standstill". The active safety function is "safety related operational stop". Note: If the safety function "safety related operational stop" is active, this is displayed on the control panel of the drive with "SBH"...
Page 68: A0017 Special Mode Motion Active
6-11 Rexroth IndraDrive Status Diagnostic Messages A0017 Special mode motion active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in one of up to four operating states "special mode motion" that can be differently configured and selected. By means of the parameters •...
Page 69: A0100 Drive In Torque Control
6-12 Status Diagnostic Messages Rexroth IndraDrive Note: Before the safety function "safety related limited absolute position" selected, the "safety related homing procedure" has to be carried out. Safety Related Homing Even if an absolute measuring system is used, it is necessary to carry out Procedure the homing procedure for safely determining the "reference position...
Page 70: A0102 Position Mode With Encoder 1
6-13 Rexroth IndraDrive Status Diagnostic Messages A0102 Position mode with encoder 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in position control. The position control loop is closed by means of a position encoder in the drive. The master only specifies the position command value characteristic, the drive follows the command value with a lag error.
Page 71: A0104 Position Mode Lagless, Encoder 1
6-14 Status Diagnostic Messages Rexroth IndraDrive A0104 Position mode lagless, encoder 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in position control. The position control loop is closed by means of a position encoder in the drive. The master only specifies the...
Page 72: A0106 Drive Controlled Interpolation, Encoder 1
6-15 Rexroth IndraDrive Status Diagnostic Messages A0106 Drive controlled interpolation, encoder 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS From the control unit the drive receives a position command value identical to the target position of the distance to be traveled. The drive...
Page 73: A0108 Drive Controlled Interpolation, Lagless, Encoder 1
6-16 Status Diagnostic Messages Rexroth IndraDrive A0108 Drive controlled interpolation, lagless, encoder 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS From the master the drive receives a position command value identical to the target position of the distance to be traveled. The drive then generates...
Page 74: A0110 Velocity Synchronization, Virtual Master Axis
6-17 Rexroth IndraDrive Status Diagnostic Messages A0110 Velocity synchronization, virtual master axis Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in velocity control. Taking the gear ratio and the master axis position into account, the command speed is determined in the drive.
Page 75: A0112 Phase Synchronization, Encoder 1, Virtual Master Axis
6-18 Status Diagnostic Messages Rexroth IndraDrive A0112 Phase synchronization, encoder 1, virtual master axis Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in position control. The position control loop is closed by means of a position encoder in the drive. Taking the gear ratio and the master axis position into account, the position command value is determined in the drive.
Page 76: A0114 Phase Synchronization, Encoder 1, Real Master Axis
6-19 Rexroth IndraDrive Status Diagnostic Messages A0114 Phase synchronization, encoder 1, real master axis Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in position control. The position control loop is closed by means of a position encoder in the drive. Taking the gear ratio and the master axis position into account, the position command value is determined in the drive.
Page 77: A0116 Phase Synchr. Lagless, Encoder 1, Virtual Master Axis
6-20 Status Diagnostic Messages Rexroth IndraDrive A0116 Phase synchr. lagless, encoder 1, virtual master axis Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in position control. The position control loop is closed by means of a position encoder in the drive. Taking the gear ratio and the master axis position into account, the position command value is determined in the drive.
Page 78: A0118 Phase Synchr. Lagless, Encoder 1, Real Master Axis
6-21 Rexroth IndraDrive Status Diagnostic Messages A0118 Phase synchr. lagless, encoder 1, real master axis Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in lagless position control. The position command value is calculated by the master axis position. The master axis position is derived from the measuring encoder.
Page 79: A0128 Cam Shaft, Encoder 1, Virtual Master Axis
6-22 Status Diagnostic Messages Rexroth IndraDrive A0128 Cam shaft, encoder 1, virtual master axis Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in the cam shaft mode. The function has been derived from the principle of the mechanical cam shaft. There is a fixed position relation between master axis and slave axis.
Page 80: A0130 Cam Shaft, Encoder 1, Real Master Axis
6-23 Rexroth IndraDrive Status Diagnostic Messages A0130 Cam shaft, encoder 1, real master axis Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in the cam shaft mode. The function has been derived from the principle of the mechanical cam shaft. There is a fixed position relation between master axis and slave axis.
Page 81: A0132 Cam Shaft, Lagless, Encoder 1, Virt. Master Axis
6-24 Status Diagnostic Messages Rexroth IndraDrive A0132 Cam shaft, lagless, encoder 1, virt. master axis Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in the cam shaft mode. The function has been derived from the principle of the mechanical cam shaft. There is a fixed position relation between master axis and slave axis.
Page 82: A0134 Cam Shaft, Lagless, Encoder 1, Real Master Axis
6-25 Rexroth IndraDrive Status Diagnostic Messages A0134 Cam shaft, lagless, encoder 1, real master axis Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in the cam shaft mode. The function has been derived from the principle of the mechanical cam shaft. There is a fixed position relation between master axis and slave axis.
Page 83: A0150 Drive-Controlled Positioning, Encoder 1
6-26 Status Diagnostic Messages Rexroth IndraDrive A0150 Drive-controlled positioning, encoder 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS From the master the drive receives a position command value in the S-0-0282, Positioning command value parameter. This position/distance, when the status of bit 0 of parameter S-0-0346,...
Page 84: A0151 Drive-Controlled Positioning, Encoder 1, Lagless
6-27 Rexroth IndraDrive Status Diagnostic Messages A0151 Drive-controlled positioning, encoder 1, lagless Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS From the master the drive receives a position command value in the S-0-0282, Positioning command value parameter. This distance, when the status of bit 0 of parameter S-0-0346, Positioning command strobe...
Page 85: A0152 Drive-Controlled Positioning, Encoder 2
6-28 Status Diagnostic Messages Rexroth IndraDrive A0152 Drive-controlled positioning, encoder 2 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS From the master the drive receives a position command value in the S-0-0282, Positioning command value parameter. This distance, when the status of bit 0 of parameter S-0-0346, Positioning command strobe...
Page 86: A0153 Drive-Controlled Positioning, Encoder 2, Lagless
6-29 Rexroth IndraDrive Status Diagnostic Messages A0153 Drive-controlled positioning, encoder 2, lagless Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS From the master the drive receives a position command value in the S-0-0282, Positioning command value parameter. This distance, when the status of bit 0 of parameter S-0-0346, Positioning command strobe...
Page 87: A0154 Position Mode With Encoder 1 Drive Controlled
6-30 Status Diagnostic Messages Rexroth IndraDrive A0154 Position mode with encoder 1 drive controlled Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in position control. The position control loop is closed by means of a position encoder in the drive. The drive presets the position command value characteristic internally and follows the command value with a lag distance.
Page 88: A0156 Position Mode Lagless, Encoder 1 Drive Controlled
6-31 Rexroth IndraDrive Status Diagnostic Messages A0156 Position mode lagless, encoder 1 drive controlled Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in position control. The position control loop is closed by means of a position encoder in the drive. The drive presets the position command value characteristic internally and follows the command value without any lag error.
Page 89: A0206 Positioning Block Mode, Encoder 1
6-32 Status Diagnostic Messages Rexroth IndraDrive A0206 Positioning block mode, encoder 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in position control with systematic lag distance. Encoder 1 (motor encoder) provides the actual value. The command value profile is generated in the drive.
Page 90: A0210 Positioning Block Mode, Encoder 2
6-33 Rexroth IndraDrive Status Diagnostic Messages A0210 Positioning block mode, encoder 2 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is in position control with systematic lag distance. Encoder 2 provides the actual value. The command value profile is generated in the drive.
Page 91: A0500 Supply Module In Voltage Control
6-34 Status Diagnostic Messages Rexroth IndraDrive A0500 Supply module in voltage control Supported by Supply Unit: HMV01 The mains contactor has been switched in, the DC bus has been charged, the DC bus voltage is regulated to 750 V direct voltage.
Page 92: A0503 Dc Bus Charging Active
6-35 Rexroth IndraDrive Status Diagnostic Messages A0503 DC bus charging active Supported by Supply Unit: HMV01 The DC bus is presently charged to the crest value of the mains voltage ("soft start"). When the voltage in the DC bus has reached the crest value of the mains voltage, the mains contactor is switched in.
Page 93: A0512 Test Run Active
6-36 Status Diagnostic Messages Rexroth IndraDrive A0512 Test run active Supported by Supply Unit: HMV01 The mains contactor has been switched in. DC bus voltage is available. All monitoring thresholds have been adjusted for a test run at 43 V mains voltage.
Page 94: A4000 Automatic Drive Check And Adjustment
6-37 Rexroth IndraDrive Status Diagnostic Messages A4000 Automatic drive check and adjustment Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The A4000 diagnostic message is a collective diagnostic message for different system states. It is used for drive check and adjustment. When enabling and disabling the drive enable this diagnosis is automatically activated.
Page 95: A4002 Drive In Automatic Mode
6-38 Status Diagnostic Messages Rexroth IndraDrive A4002 Drive in automatic mode Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS The drive-internal PLC moves the drive in the automatic mode. See also Application Manual "Rexroth IndraMotion MLD" A4002 - Attributes Display: Mess. no.: A4002 (hex) DOK-INDRV*-GEN-**VRS**-WA01-EN-P LSA Control S.L.
Page 96: Error Messages
Rexroth IndraDrive Error Messages Error Messages Fatal System Errors (F9xxx and E-xxxx) Behavior in the Case of Fatal System Error In the case of fatal system errors there is a grave problem in the drive system (e.g. watchdog error, processor crash, ...) which does no longer allow regular operation of the drive.
Page 97: E-0000 Processor Exception Error
Error Messages Rexroth IndraDrive E-0000 Processor exception error Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Cause: An error occurred in the firmware (general software error). The drive was switched off by the firmware. Note: The display varies according to the interrupt or processor exception that occurred.
Page 98: F9001 Error Internal Function Call
Rexroth IndraDrive Error Messages F9001 Error internal function call Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The device was switched off by the firmware. Cause Remedy Undefined cause Switch device off/on. If error persists, replace device...
Page 99: F9003 Watchdog
Error Messages Rexroth IndraDrive F9003 Watchdog Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 Cause Remedy Firmware-side watchdog timer was triggered Replace device, contact our service department (general firmware error). Drive was switched off by firmware.
Page 100: Fatal Errors (F8Xxx)
Rexroth IndraDrive Error Messages Fatal Errors (F8xxx) Behavior in the Case of Fatal Error Basically there are 2 kinds of fatal errors (F8-errors): • fatal errors during initialization (initialization errors) (e.g. F8201 and F8203, F8118, F8120, ...) • fatal errors during operation (e.g. F8060, F8022, ...)
Page 101: F8010 Autom. Commutation: Max. Motion Range When Moving Back
Error Messages Rexroth IndraDrive F8010 Autom. commutation: max. motion range when moving back Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When moving back to the initial position at which it was before commutation setting (only in the case of sine-wave method with motion), the axis left the allowed actual position value range.
Page 102: F8011 Commutation Offset Could Not Be Determined
Rexroth IndraDrive Error Messages F8011 Commutation offset could not be determined Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The sine-wave method for commutation setting could not determine any value for the commutation offset. Cause Remedy Axis could not carry out required motion Check axis for stiffness or blocking;...
Page 103: F8012 Autom. Commutation: Max. Motion Range
Error Messages Rexroth IndraDrive F8012 Autom. commutation: max. motion range Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During commutation setting (sine-wave method) the axis left the allowed actual position value range. Cause Remedy Heavy axis motion due to too high drive torque or...
Page 104: F8013 Automatic Commutation: Current Too Low
Rexroth IndraDrive Error Messages F8013 Automatic commutation: current too low Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The actual current value amplitude resulting from commutation setting with the saturation method is monitored. When it does not exceed a minimum threshold, the error F8013 is generated.
Page 105: F8014 Automatic Commutation: Overcurrent
7-10 Error Messages Rexroth IndraDrive F8014 Automatic commutation: overcurrent Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The actual current value amplitude resulting from automatic commutation offset determination is monitored. When a maximum value is exceeded, the error F8014 is generated.
Page 106: F8015 Automatic Commutation: Timeout
7-11 Rexroth IndraDrive Error Messages F8015 Automatic commutation: timeout Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Saturation Method During the execution of the automatic commutation offset determination (after drive enable) an error was detected. Cause Remedy An error occurred in internal signal generator used Switch the drive off and on again.
Page 107: F8016 Automatic Commutation: Iteration Without Result
7-12 Error Messages Rexroth IndraDrive F8016 Automatic commutation: iteration without result Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the automatic commutation offset determination (after drive enable) it has been impossible to find appropriate values for P-0-0506, Voltage amplitude for angle acquisition and P-0-0507, Test frequency for angle acquisition with which it would be possible to determine a useful commutation offset of the connected motor.
Page 108: F8022 Enc. 1: Enc. Signals Incorr. (Can Be Cleared In Ph. 2)
7-13 Rexroth IndraDrive Error Messages F8022 Enc. 1: enc. signals incorr. (can be cleared in ph. 2) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The signals of the measuring system (encoder 1) are monitored with regard to their amplitudes and signal shape. If a signal (e.g. sin or cos)
Page 109: F8023 Error Mechanical Link Of Encoder Or Motor Connection
7-14 Error Messages Rexroth IndraDrive F8023 Error mechanical link of encoder or motor connection Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The controller is monitoring the motor, among other things, by means of a model calculation. The input values required for the model calculation are checked for plausibility.
Page 110: F8057 Device Overload Shutdown
7-15 Rexroth IndraDrive Error Messages F8057 Device overload shutdown Supported by Supply Unit: HMV01 The device was switched off due to overload. Cause Remedy Power demanded by drives is too high Use drives with lower peak current Power demanded by drives is too high...
Page 111: F8069 +/-15Volt Dc Error
7-16 Error Messages Rexroth IndraDrive F8069 +/-15Volt DC error Supported by Supply Unit: HMV01 An error has occurred in the internal ±15 V supply of the supply unit. Cause Remedy Supply unit defective Replace supply unit F8069 - Attributes Display: F8069 Mess.
Page 112: F8078 Speed Loop Error
7-17 Rexroth IndraDrive Error Messages F8078 Speed loop error Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The speed loop monitor is activated if the following conditions occur simultaneously: • Parameter S-0-0080, Torque/force command value is at the torque/force limit. • S-0-0080, Torque/force command value and actual velocity have different signs.
Page 113: F8079 Velocity Limit S-0-0091 Exceeded
7-18 Error Messages Rexroth IndraDrive F8079 Velocity limit S-0-0091 exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Cause Remedy S-0-0040, Velocity feedback value has exceeded Check and, if necessary, correct parameterization of S-0-0091, Bipolar velocity limit value 1.125-fold value of S-0-0091, Bipolar velocity limit...
Page 114: F8100 Error During Initialization Of Control Section
7-19 Rexroth IndraDrive Error Messages F8100 Error during initialization of control section Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the initialization of the drive the control section is checked for correct function. An error was detected during this check.
Page 115: F8102 Error When Initializing Power Section
7-20 Error Messages Rexroth IndraDrive F8102 Error when initializing power section Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the initialization of the drive the power section is checked for correct function. An error was detected during this check. Cause...
Page 116: F8120 Invalid Control Section/Firmware Combination
7-21 Rexroth IndraDrive Error Messages F8120 Invalid control section/firmware combination Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The control section is incompatible with the firmware used. Cause Remedy Inappropriate firmware Use firmware that matches control section Inappropriate control section Use control section that matches firmware...
Page 117: F8129 Firmware Of Option 1 Of Safety Technology Defective
7-22 Error Messages Rexroth IndraDrive F8129 Firmware of option 1 of safety technology defective Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The firmware of the optional safety technology module is defective. Cause Remedy Programming of firmware for optional safety Make firmware update...
Page 118: F8130 Firmware Of Option 2 Of Safety Technology Defective
7-23 Rexroth IndraDrive Error Messages F8130 Firmware of option 2 of safety technology defective Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The firmware of the optional safety technology module is defective. Cause Remedy Programming of firmware for optional safety Make firmware update...
Page 119: F8133 Error When Checking Interrupting Circuits
7-24 Error Messages Rexroth IndraDrive F8133 Error when checking interrupting circuits Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In order to lock the output stage in a safety related way when the safety technology has detected an error, the correct functioning of the interrupting circuit is cyclically checked.
Page 120: F8201 Safety Command For Basic Initialization Incorrect
7-25 Rexroth IndraDrive Error Messages F8201 Safety command for basic initialization incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the booting phase of the drive a basic initialization is carried out on both safety technology channels. The initialization sequence on channel 2 is started via an internal command.
Page 121: F8203 Safety Technology Configuration Parameter Invalid
7-26 Error Messages Rexroth IndraDrive F8203 Safety technology configuration parameter invalid Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS All safety technology parameters are protected against incorrect input – which is similar to the use of a password – because they have to be input twice.
Page 122: F8806 Timeout During Loading Process
7-27 Rexroth IndraDrive Error Messages F8203 - Attributes Display: F8203 Mess. no.: F8203 (hex) F8806 Timeout during loading process Supported by Supply Unit: HMV01 During the loading of the DC bus before switching on the power supply ("soft start") the expected DC bus voltage could not be reached within a time window.
Page 123: F8838 Overcurrent External Braking Resistor
7-28 Error Messages Rexroth IndraDrive F8838 Overcurrent external braking resistor Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The error F8838 is generated when the current in the braking resistor circuit is rising in an inadmissible way. Cause Remedy Resistance value of connected braking resistor is too...
Page 124: Safety Technology Errors (F7Xxx)
7-29 Rexroth IndraDrive Error Messages Safety Technology Errors (F7xxx) Behavior in the Case of Safety Technology Error In the case of safety technology errors (F7xxx), the drive, independent of the setting in P-0-0119, Best possible deceleration and P-0-0117, Activation of NC reaction on error, is shut down as fast as can; the drive is stopped by a velocity command value reset (see also Functional Description "Error Reaction{").
Page 125: F7010 Safety Related Limited Increment Exceeded
7-30 Error Messages Rexroth IndraDrive F7010 Safety related limited increment exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 126: F7011 Safety Rel. Position Limit Val., Exc. In Pos. Dir
7-31 Rexroth IndraDrive Error Messages F7011 Safety rel. position limit val., exc. in pos. dir. Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 127: F7013 Velocity Threshold Exceeded
7-32 Error Messages Rexroth IndraDrive F7013 Velocity threshold exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 128: F7014 Acceleration Threshold Exceeded
7-33 Rexroth IndraDrive Error Messages F7014 Acceleration threshold exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 129: F7020 Safety Related Maximum Velocity Exceeded
7-34 Error Messages Rexroth IndraDrive F7020 Safety related maximum velocity exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. When the drive is in a safety function, it is automatically switched to safety related standstill and the output stage is switched off via two channels.
Page 130: F7030 Pos. Window For Safety Rel. Operational Stop Exceeded
7-35 Rexroth IndraDrive Error Messages F7030 Pos. window for safety rel. operational stop exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 131: F7031 Incorrect Direction Of Motion
7-36 Error Messages Rexroth IndraDrive F7031 Incorrect direction of motion Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 132: F7040 Plausibility Error Parameterized - Effective Threshold
7-37 Rexroth IndraDrive Error Messages F7040 Plausibility error parameterized - effective threshold Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 133: F7041 Plausibility Error Actual Position Value
7-38 Error Messages Rexroth IndraDrive F7041 Plausibility error actual position value Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 134: F7042 Plausibility Error Safety Related Operating Mode
7-39 Rexroth IndraDrive Error Messages F7042 Plausibility error safety related operating mode Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 135: F7050 Time For Stopping Process Exceeded
7-40 Error Messages Rexroth IndraDrive F7050 Time for stopping process exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down with velocity command value reset. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 136: Travel Range Errors (F6Xxx)
7-41 Rexroth IndraDrive Error Messages Travel Range Errors (F6xxx) Behavior in the Case of Travel Range Error Travel range errors are errors associated with exceeding a travel range previously defined via hardware or software switches; independent of the settings in P-0-0119, Best possible deceleration and P-0-0117, Activation of NC reaction on error the drive therefore is stopped as fast as can.
Page 137: F6024 Maximum Braking Time Exceeded
7-42 Error Messages Rexroth IndraDrive F6024 Maximum braking time exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive checks automatically whether the motor, after drive enable has been switched off or when an error occurs, was shut down within the delay time parameterized in S-0-0273, Maximum drive off delay time.
Page 138: F6029 Positive Travel Limit Exceeded
7-43 Rexroth IndraDrive Error Messages F6029 Positive travel limit exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring an allowed travel range by means of software limit switches that can be parameterized. Note: The travel...
Page 139: F6030 Negative Travel Limit Exceeded
7-44 Error Messages Rexroth IndraDrive F6030 Negative travel limit exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring an allowed travel range by means of software limit switches that can be parameterized. Note: The travel...
Page 140: F6034 Emergency-Stop Activated
7-45 Rexroth IndraDrive Error Messages F6034 Emergency-Stop activated Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring an E-Stop input (connection of an external hardware switch). Note: This monitor has to be activated and parameterized via P-0-0008, Activation E-Stop function.
Page 141: F6042 Both Travel Range Limit Switches Activated
7-46 Error Messages Rexroth IndraDrive F6042 Both travel range limit switches activated Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The compliance with the allowed travel range of linear axes is monitored on the hardware side via two travel range limit switches. When the travel range has been exceeded, one of the two limit switches is activated, if the limit switches were correctly mounted.
Page 142: F6043 Positive Travel Range Limit Switch Activated
7-47 Rexroth IndraDrive Error Messages F6043 Positive travel range limit switch activated Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring travel range limit switches (external hardware limit switches). Note: This monitor has to be activated and parameterized via P-0-0090, Travel range limit parameter.
Page 143: F6044 Negative Travel Range Limit Switch Activated
7-48 Error Messages Rexroth IndraDrive F6044 Negative travel range limit switch activated Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring travel range limit switches (external hardware limit switches). Note: This monitor has to be activated and parameterized via P-0-0090, Travel range limit parameter.
Page 144: Interface Errors (F4Xxx)
7-49 Rexroth IndraDrive Error Messages Interface Errors (F4xxx) Behavior in the Case of Interface Error The user can influence the drive behavior in the case of interface errors by means of the parameterization of P-0-0118, Power supply, configuration and P-0-0119, Best possible deceleration (see also Functional Description "Error Reaction").
Page 145: F4001 Double Mst Failure Shutdown
7-50 Error Messages Rexroth IndraDrive F4001 Double MST failure shutdown Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The master synchronization telegram (MST) was not received in the drive in two successive SERCOS cycles. Cause Remedy Disturbance in the optic fiber transmission line...
Page 146: F4002 Double Mdt Failure Shutdown
7-51 Rexroth IndraDrive Error Messages F4002 Double MDT failure shutdown Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The master data telegram (MDT) was not received in the drive in two successive SERCOS or field bus cycles. The drive goes back to communication phase 0.
Page 147: F4003 Invalid Communication Phase Shutdown
7-52 Error Messages Rexroth IndraDrive F4003 Invalid communication phase shutdown Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS An invalid communication phase (phase > 4) was set by the SERCOS master module. Cause Remedy Error in SERCOS master module of control unit...
Page 148: F4005 Error During Phase Regression
7-53 Rexroth IndraDrive Error Messages F4005 Error during phase regression Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When regressing from a communication phase the drive wasn’t switched to communication phase 0. Cause Remedy Error in SERCOS master module of control unit...
Page 149: F4009 Bus Failure
7-54 Error Messages Rexroth IndraDrive F4009 Bus failure Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Communication via the field bus has failed. After the field bus had been initialized and put into operation, the field bus watchdog reacted, i.e. not telegram was received within the monitoring time stored in P-0-4075, Field bus: watchdog.
Page 150: F4014 Plc Watchdog
7-55 Rexroth IndraDrive Error Messages F4014 PLC watchdog Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS The controller is monitoring the runtime of the PLC tasks. Cause Remedy Controller has detected that runtime of PLC program Check task settings via IndraLogic programming user...
Page 151: F4034 Emergency-Stop
7-56 Error Messages Rexroth IndraDrive F4034 Emergency-Stop Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring an E-Stop input (connection of an external hardware switch). Note: This monitor has to be activated and parameterized via P-0-0008, Activation E-Stop function.
Page 152: Non-Fatal Safety Technology Errors (F3Xxx)
7-57 Rexroth IndraDrive Error Messages Non-Fatal Safety Technology Errors (F3xxx) Behavior in the Case of Non-Fatal Safety Technology Error Non-fatal safety technology errors are errors that are still allowing a freely definable, variable error reaction. The user can define the drive behavior for the case of non-fatal safety...
Page 153: F3111 Refer. Missing When Selecting Safety Related End Pos
7-58 Error Messages Rexroth IndraDrive F3111 Refer. missing when selecting safety related end pos. Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down according to the setting in P-0-0119, Best possible deceleration. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 154: F3112 Reference Missing When Selecting Safety Related Pos
7-59 Rexroth IndraDrive Error Messages F3112 Reference missing when selecting safety related pos. Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When a "safety related motion" safety function with configured safety related absolute position monitor is selected, a check is run to find out whether "safety related reference"...
Page 155: F3117 Plausibility Error Of Actual Position Values
7-60 Error Messages Rexroth IndraDrive F3117 Plausibility error of actual position values Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When both safety technology channels have been homed (confer S-0-0403, Position feedback value status for channel 1 and P-0-3213, Safety technology status for channel 2), their actual position values are cyclically checked for plausibility.
Page 156: F3130 Error When Checking Input Signals
7-61 Rexroth IndraDrive Error Messages F3130 Error when checking input signals Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down according to the setting in P-0-0119, Best possible deceleration. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 157: F3131 Error When Checking Acknowledgment Signal
7-62 Error Messages Rexroth IndraDrive F3131 Error when checking acknowledgment signal Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down according to the setting in P-0-0119, Best possible deceleration. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 158: F3132 Error When Checking Diagnostic Output Signal
7-63 Rexroth IndraDrive Error Messages F3132 Error when checking diagnostic output signal Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down according to the setting in P-0-0119, Best possible deceleration. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 159: F3133 Error When Checking Interrupting Circuits
7-64 Error Messages Rexroth IndraDrive F3133 Error when checking interrupting circuits Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In order to lock the output stage in a safety related way when the safety technology has detected an error, the correct functioning of the interrupting circuit is cyclically checked.
Page 160: F3134 Dynamization Time Interval Incorrect
7-65 Rexroth IndraDrive Error Messages F3134 Dynamization time interval incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down according to the setting in P-0-0119, Best possible deceleration. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 161: F3135 Dynamization Pulse Width Incorrect
7-66 Error Messages Rexroth IndraDrive F3135 Dynamization pulse width incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down according to the setting in P-0-0119, Best possible deceleration. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 162: F3140 Plausibility Error Of Safety Parameters
7-67 Rexroth IndraDrive Error Messages F3140 Plausibility error of safety parameters Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down according to the setting in P-0-0119, Best possible deceleration. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 163: F3142 Activation Time Of Enabling Control Exceeded
7-68 Error Messages Rexroth IndraDrive F3142 Activation time of enabling control exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The parameterized maximum time for the activation of the enabling control (P-0-3222, Max. activation time of enabling control) has been exceeded.
Page 164: F3143 Safety Command For Clearing Errors Incorrect
7-69 Rexroth IndraDrive Error Messages F3143 Safety command for clearing errors incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Axis is in "safety related standstill". The output stage has been switched off via two channels. As soon as the axis has stopped the safety door can be opened.
Page 165: F3145 Error When Unlocking The Safety Door
7-70 Error Messages Rexroth IndraDrive F3145 Error when unlocking the safety door Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is decelerated according to the setting in P-0-0119, Best possible deceleration - or - the axis already is in "safety related standstill".
Page 166: F3146 System Error Channel 2
7-71 Rexroth IndraDrive Error Messages F3146 System error channel 2 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down according to the setting in P-0-0119, Best possible deceleration. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 167: F3147 System Error Channel 1
7-72 Error Messages Rexroth IndraDrive F3147 System error channel 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The operatability of safety monitoring functions is cyclically checked in normal operation. A system error occurred in channel 1. The drive is decelerated according to the setting in P-0-0119, Best possible deceleration.
Page 168: F3150 Safety Command For System Start Incorrect
7-73 Rexroth IndraDrive Error Messages F3150 Safety command for system start incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is shut down according to the setting in P-0-0119, Best possible deceleration. The drive automatically switches to safety related standstill and the output stage is switched off via two channels.
Page 169: F3152 Incorrect Backup Of Safety Technology Data
7-74 Error Messages Rexroth IndraDrive F3152 Incorrect backup of safety technology data Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Cause Remedy When switching to parameter mode – and therefore Start command S-0-0099, C0500 Reset class 1 when deactivating safety technology functions - error diagnostics in order to clear error an then set drive occurred in channel 2 (e.g.
Page 170: Non-Fatal Errors (F2Xxx)
7-75 Rexroth IndraDrive Error Messages Non-Fatal Errors (F2xxx) Behavior in the Case of Non-Fatal Error Non-fatal errors are errors that are still allowing a freely definable, variable error reaction. The user can define the drive behavior for the case of non-fatal errors...
Page 171: F2006 Mmc Was Removed
7-76 Error Messages Rexroth IndraDrive F2006 MMC was removed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive monitors whether the MMC is available when it is used as an active memory, i.e. when the parameters are stored in the MMC.
Page 172: F2007 Switching To Non-Initialized Operating Mode
7-77 Rexroth IndraDrive Error Messages F2007 Switching to non-initialized operating mode Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When switching the active operating mode the drive was switched to a non-initialized operating mode. For the operating modes that can be selected please see Parameter Description for the operating mode parameters: •...
Page 173: F2008 Rl The Motor Type Has Changed
7-78 Error Messages Rexroth IndraDrive F2008 RL The motor type has changed. Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the initialization phase (after the drive has been switched on) the controller checks whether the connected motor type corresponds to the type designation in S-0-0141, Motor type.
Page 174: F2009 Pl Load Parameter Default Values
7-79 Rexroth IndraDrive Error Messages F2009 PL Load parameter default values Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 When the firmware is replaced (firmware update) the non-volatile memory (internal memory or MMC) is automatically analyzed; during the analysis an error was detected.
Page 175: F2010 Error When Initializing Digital Inputs/Outputs
The causes of the error are depending on the respective PLC project (or the active technology function). If the error message is generated by a technology function made available by Bosch Rexroth, the causes and remedies are contained in the description of the technology function.
Page 176: F2012 Plc - Error Nr. 2
The causes of the error are depending on the respective PLC project (or the active technology function). If the error message is generated by a technology function made available by Bosch Rexroth, the causes and remedies are contained in the description of the technology function.
Page 177: F2014 Plc - Error Nr. 4
The causes of the error are depending on the respective PLC project (or the active technology function). If the error message is generated by a technology function made available by Bosch Rexroth, the causes and remedies are contained in the description of the technology function.
Page 178: F2018 Device Overtemperature Shutdown
7-83 Rexroth IndraDrive Error Messages F2018 Device overtemperature shutdown Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The heat sink temperature of the device is monitored by a temperature sensor and a temperature model. When the heat sink temperature has reached the maximum value, the device is switched off in order to protect it against destruction.
Page 179: F2019 Motor Overtemperature Shutdown
7-84 Error Messages Rexroth IndraDrive F2019 Motor overtemperature shutdown Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The motor temperature is monitored by a temperature sensor and a temperature model. As soon as the maximum allowed motor temperature (S-0-0204, Motor shutdown temperature) has been reached, the drive is shut down immediately according to the selected error reaction (P-0-0119, Best possible deceleration) and then switched off.
Page 180: F2021 Motor Temperature Monitor Defective
7-85 Rexroth IndraDrive Error Messages F2021 Motor temperature monitor defective Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The function of the temperature sensor used for motor temperature monitoring is cyclically monitored by the drive. When a temperature equal to or less than -20 °C has been measured for 30 seconds, a defect is supposed to have occurred and the F2021 error is output.
Page 181: F2026 Undervoltage In Power Section
7-86 Error Messages Rexroth IndraDrive F2026 Undervoltage in power section Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The DC bus voltage value is monitored by the drive controller and the supply unit. Drive Controllers HMS, HMD,...
Page 182: F2028 Excessive Deviation
7-87 Rexroth IndraDrive Error Messages F2028 Excessive deviation Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the position control loop is closed the drive monitors whether it can follow the preset position command value. To do this a actual model position value is calculated in the drive and compared with the real actual position value.
Page 183: F2032 Plausibility Error During Commutation Fine Adjust
7-88 Error Messages Rexroth IndraDrive F2032 Plausibility error during commutation fine adjust Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When a synchronous motor with incremental measuring system is homed, the value of P-0-0521, Effective commutation offset is converted to the home point reference and compared to the optimized commutation offset in P-0-0508, Commutation offset.
Page 184: F2033 External Power Supply X10 Error
7-89 Rexroth IndraDrive Error Messages F2033 External power supply X10 error Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS If the X10 interface at the IndraDrive M controller has been equipped with a digital I/O extension, this requires an external 24 V power supply.
Page 185: F2036 Excessive Position Feedback Difference
7-90 Error Messages Rexroth IndraDrive F2036 Excessive position feedback difference Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In cyclic operation the difference between actual position value 1 and position value 2 (see also P-0-0391, Actual position value difference encoder1 - encoder2) is compared to S-0-0391, Monitoring window feedback 2.
Page 186: F2037 Excessive Position Command Difference
7-91 Rexroth IndraDrive Error Messages F2037 Excessive position command difference Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the drive is running in the operating mode "position control with cyclic command value input", the incoming position command values (cf. S-0-0047, Position command value) are monitored. If the position...
Page 187: F2039 Maximum Acceleration Exceeded
7-92 Error Messages Rexroth IndraDrive F2039 Maximum acceleration exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In cyclic position control the allowed acceleration limit value was exceeded. Note: The acceleration monitor can be switched off by means of P-0-0556, Control word of axis controller.
Page 188: F2040 Device Overtemperature 2 Shutdown
7-93 Rexroth IndraDrive Error Messages F2040 Device overtemperature 2 shutdown Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS A switch-off value for the second temperature sensor is stored in element 3 of parameter P-0-4059, Electric type data of power section. If parameter P-0-0816, Amplifier temperature 2 exceeds the switch-off value, the error F2040 is generated and the device is switched off.
Page 189: F2042 Encoder 2: Encoder Signals Incorrect
7-94 Error Messages Rexroth IndraDrive F2042 Encoder 2: encoder signals incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The signals of the measuring system (encoder 2) are monitored with regard to their amplitudes and signal shape. If a signal (sin or cos) leaves the allowed range or if the signals are disturbed in such a way that a position error occurs, this error is generated.
Page 190: F2043 Measuring Encoder: Encoder Signals Incorrect
7-95 Rexroth IndraDrive Error Messages F2043 Measuring encoder: encoder signals incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The signals of the measuring system (measuring encoder) are monitored with regard to their amplitudes and signal shape. If a signal (e.g. sin or cos) leaves the allowed range or if the signals are disturbed in such a way that a position error occurs, this error is generated.
Page 191: F2044 External Power Supply X15 Error
7-96 Error Messages Rexroth IndraDrive F2044 External power supply X15 error Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The external 24 V power supply for the digital I/Os at the optional module (HCC01) is monitored by the drive. If the 24 V power supply is outside of the range of 19 V to 30 V, the error F2044 is generated.
Page 192: F2048 Low Battery Voltage
7-97 Rexroth IndraDrive Error Messages F2048 Low battery voltage Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Note: The battery was designed for a service life of 10 years in its installed state. In the case of Rexroth motors of the MKD/MKE line, the absolute position information is maintained, by means of battery-buffered electronics in the motor feedback, even when the drive controller has been switched off.
Page 193: F2050 Overflow Of Target Position Preset Memory
7-98 Error Messages Rexroth IndraDrive Note: If the control voltage is switched off after the battery was removed, the absolute position data reference gets lost. The position data reference then has to be reestablished. See also Functional Description "Establishing the Position Data Reference"...
Page 194: F2051 No Sequential Block In Target Position Preset Memory
7-99 Rexroth IndraDrive Error Messages F2051 No sequential block in target position preset memory Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the case of the positioning block mode "sequential block without intermediate stop" the drive is monitoring whether a new positioning block is available in the target position preset memory when the target position has been reached.
Page 195: F2053 Incr. Encoder Emulator: Pulse Frequency Too High
7-100 Error Messages Rexroth IndraDrive F2053 Incr. encoder emulator: pulse frequency too high Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The number of increments or lines output within the position loop cycle (basic: TA = 500 µs, advanced: TA = 250 µs) is monitored in the drive in order to make sure that the maximum allowed frequency of the incremental encoder signals of 1024 kHz is not exceeded;...
Page 196: F2054 Incr. Encoder Emulator: Hardware Fault
7-101 Rexroth IndraDrive Error Messages F2054 Incr. encoder emulator: hardware fault Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the case of incremental encoder emulation, a check is run at the end of each output interval (= position loop clock) to find out whether all increments to be output have been output before the next increment output is started.
Page 197: F2067 Synchronization To Master Communication Incorrect
7-102 Error Messages Rexroth IndraDrive F2067 Synchronization to master communication incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive control is synchronized to the bus interface (SERCOS, Profibus, Interbus, ...) via two phase control loops (Phase Locked Loop - PLL). The correct function of the synchronization is monitored by monitoring the respective control deviation of the two PLLs for an allowed threshold.
Page 198: F2069 Error When Releasing The Motor Holding Brake
7-103 Rexroth IndraDrive Error Messages F2069 Error when releasing the motor holding brake Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the automatic check of the holding brake (P-0-0525, Holding brake control word), after drive enable or after the start of the P-0-0541, C2100 Brake check command the motor did not move, although half the holding torque was produced.
Page 199: F2074 Actual Pos. Value 1 Outside Absolute Encoder Window
7-104 Error Messages Rexroth IndraDrive F2074 Actual pos. value 1 outside absolute encoder window Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When turning off a drive with an encoder that can be evaluated in absolute form, the current actual position will be stored in the drive. When switching the drive on again the current position is compared with the position stored when the drive was switched off the last time.
Page 200: F2075 Actual Pos. Value 2 Outside Absolute Encoder Window
7-105 Rexroth IndraDrive Error Messages F2075 Actual pos. value 2 outside absolute encoder window Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When turning off a drive with an external encoder that can be evaluated in absolute form, the current actual position will be stored in the drive. When switching the drive on again the current position is compared with the position stored when the drive was switched off the last time.
Page 201: F2076 Actual Pos. Value 3 Outside Absolute Encoder Window
7-106 Error Messages Rexroth IndraDrive F2076 Actual pos. value 3 outside absolute encoder window Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When turning off a drive with a measuring encoder that can be evaluated in absolute form, the current actual position will be stored in the drive.
Page 202: F2077 Current Measurement Trim Wrong
7-107 Rexroth IndraDrive Error Messages F2077 Current measurement trim wrong Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The current measurement in the drive controller is adjusted in operation. The adjust values are checked for compliance with the allowed tolerance.
Page 203: F2086 Error Supply Module
7-108 Error Messages Rexroth IndraDrive F2086 Error supply module Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS This error is signaled by the supply to the drives via the module bus. It has high priority and... • causes error reaction in the drives in operation. The error message is displayed at these drives.
Page 204: F2087 Module Group Communication Error
7-109 Rexroth IndraDrive Error Messages F2087 Module group communication error Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 Cause Remedy Failure of control voltage supply of a module bus Supply all devices of "drive system" with control voltage node while the "drive system"...
Page 205: F2101 It Was Impossible To Address Mmc
7-110 Error Messages Rexroth IndraDrive F2101 It was impossible to address MMC Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When accessing the Multi Media Card (MMC) an error occurred. Cause Remedy Failure occurs sporadically (firmware error) Clear error and contact our service department in order...
Page 206: F2102 It Was Impossible To Address I2C Memory
7-111 Rexroth IndraDrive Error Messages F2102 It was impossible to address I2C memory Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When addressing a memory via the I C bus an error occurred. Cause Remedy Failure occurs sporadically (firmware error) Clear error and contact our service department in order...
Page 207: F2103 It Was Impossible To Address Endat Memory
7-112 Error Messages Rexroth IndraDrive F2103 It was impossible to address EnDat memory Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When addressing a memory via the EnDat bus an error occurred. Cause Remedy Failure occurs sporadically (firmware error) Clear error and contact our service department in order...
Page 208: F2104 Commutation Offset Invalid
7-113 Rexroth IndraDrive Error Messages F2104 Commutation offset invalid Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The commutation offset value stored in the motor encoder memory was detected to be invalid. Note: The motor mustn’t be operated without valid commutation...
Page 209: F2110 Error In Non-Cyclical Data Communic. Of Power Section
7-114 Error Messages Rexroth IndraDrive F2110 Error in non-cyclical data communic. of power section Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 An error occurred in the communication between control section and power section. Cause Remedy...
Page 210: F2174 Loss Of Motor Encoder Reference
7-115 Rexroth IndraDrive Error Messages F2174 Loss of motor encoder reference Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the case of absolute encoder evaluation, the plausibility of the initialized absolute position is checked during position initialization. If the controller...
Page 211: F2175 Loss Of Optional Encoder Reference
7-116 Error Messages Rexroth IndraDrive F2175 Loss of optional encoder reference Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the case of absolute encoder evaluation, the plausibility of the initialized absolute position is checked during position initialization. If the controller...
Page 212: F2176 Loss Of Measuring Encoder Reference
7-117 Rexroth IndraDrive Error Messages F2176 Loss of measuring encoder reference Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the controller is switched on, it determines, in the case of absolute encoder evaluation, the initial position of the measuring system (position initialization) and checks its plausibility.
Page 213: F2177 Modulo Limitation Error Of Motor Encoder
7-118 Error Messages Rexroth IndraDrive F2177 Modulo limitation error of motor encoder Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS With active modulo scaling the drive limits its actual position values to the values parameterized in S-0-0103, Modulo value, otherwise to the value parameterized in S-0-0278, Maximum travel range.
Page 214: F2179 Modulo Limitation Error Of Measuring Encoder
7-119 Rexroth IndraDrive Error Messages F2179 Modulo limitation error of measuring encoder Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS With active modulo scaling the drive limits its actual position values to the values parameterized in S-0-0103, Modulo value, otherwise to the value parameterized in S-0-0278, Maximum travel range.
Page 215: F2814 Undervoltage In Mains
7-120 Error Messages Rexroth IndraDrive F2814 Undervoltage in mains Supported by Supply Unit: HMV01 The crest value of the mains voltage has fallen below the allowed minimum value (connection voltage range see documentation for HMV01.1). Cause Remedy Mains voltage below minimum value Use matching transformer See also Functional Description "Power Supply"...
Page 216: F2816 Softstart Fault Power Supply Unit
7-121 Rexroth IndraDrive Error Messages F2816 Softstart fault power supply unit Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 During the soft start process (loading of DC bus capacitance) the DC bus voltage curve is monitored. Great deviations suggest a defect in the power section and are diagnosed with the error F2816.
Page 217: F2818 Phase Failure
7-122 Error Messages Rexroth IndraDrive F2818 Phase failure Supported by Supply Unit: HMV01 A single-phase mains failure of more than 2 seconds was detected. The device was switched off. Cause Remedy Mains circuit breaker defective Replace mains circuit breaker Incorrect wiring...
Page 218: F2820 Braking Resistor Overload
7-123 Rexroth IndraDrive Error Messages F2820 Braking resistor overload Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 Power was switched off due to overload of the braking resistor. Note: After having eliminated the cause of the error check the...
Page 219: F2821 Error In Control Of Braking Resistor
7-124 Error Messages Rexroth IndraDrive F2821 Error in control of braking resistor Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 Note: The error can occur for devices of both the HCS and the HMV type. There are different causes and remedies for both device...
Page 220: F2825 Switch-On Threshold Braking Resistor Too Low
7-125 Rexroth IndraDrive Error Messages F2825 Switch-on threshold braking resistor too low Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS For devices of the HCS type this error message is generated when the parameterized braking resistor reference switch-on voltage is too low. The braking resistor would already be active with correct DC bus voltage.
Page 221: F2834 Contactor Control Error
7-126 Error Messages Rexroth IndraDrive F2834 Contactor control error Supported by Supply Unit: HMV01 The mains contactor could not be switched on or dropped out during operation. Cause Remedy Mains contactor could not be switched Replace device Contactor monitor has detected an error...
Page 222: F2840 Error Supply Shutdown
7-127 Rexroth IndraDrive Error Messages F2840 Error supply shutdown Supported by Supply Unit: HMV01 Cause Remedy A second supply unit or converter connected in Remove cause of error at respective supply unit / parallel signals a supply error converter and clear error...
Page 223: F2891 Incorrect Interrupt Timing
7-128 Error Messages Rexroth IndraDrive F2891 Incorrect interrupt timing Supported by Supply Unit: HMV01 Cause Remedy Device defective Replace device F2891 - Attributes Display: F2891 Mess. no.: F2891 (hex) F2892 Hardware variant not supported Supported by Supply Unit: HMV01 Cause...
Page 224: Sercos Error Codes / Error Messages In Service Channel
7-129 Rexroth IndraDrive Error Messages SERCOS error codes / Error messages in service channel The error codes defined in the SERCOS interface specification are used. (See SERCOS Interface specification, sec. 4.3.2.3 "Error messages in service channel"). These codes are also used with faulty accessing of control and systems parameters.
Page 225 7-130 Error Messages Rexroth IndraDrive Error code Explanation 0x6005 maximum input value presently write protected 0x7002 data transmission too short 0x7003 data transmission too long 0x7004 data cannot be changed 0x7005 data presently write protected 0x7006 data smaller than minimum input value...
Page 226: Warning Diagnostic Messages (Exxxx)
Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) Warning Diagnostic Messages (Exxxx) Fatal Warning Diagnostic Messages (E8xxx) E8025 Overvoltage in power section Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The DC bus voltage is monitored. When the allowed maximum value is exceeded, the fatal warning E8025 is generated.
Page 227: E8028 Overcurrent In Power Section
1, S-0-0107, Current loop integral action time 1) and, if necessary, correct it after having contacted our service department In the case of Bosch Rexroth motors with encoder Check whether values in S-0-0106, Current loop data memory (MHD, MKD, MKE), values for current...
Page 228: E8029 Positive Position Limit Exceeded
Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E8029 Positive position limit exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring an allowed travel range by means of software limit switches that can be parameterized. Note:...
Page 229: E8030 Negative Position Limit Exceeded
Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E8030 Negative position limit exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring an allowed travel range by means of software limit switches that can be parameterized. Note:...
Page 230: E8034 Emergency-Stop
Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E8034 Emergency-Stop Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring an E-Stop input (connection of an external hardware switch). This monitor has to be activated and parameterized via P-0-0008, Activation E-Stop function.
Page 231: E8040 Torque/Force Actual Value Limit Active
Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E8040 Torque/force actual value limit active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The warning E8040 is generated when the "stall protection loop" takes effect and changes the working point of the machine for its relief.
Page 232: E8042 Both Travel Range Limit Switches Activated
Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E8042 Both travel range limit switches activated Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The compliance with the allowed travel range of linear axes is monitored on the hardware side via two travel range limit switches. When the travel range has been exceeded, one of the two limit switches is activated, if the limit switches were correctly mounted.
Page 233: E8043 Positive Travel Range Limit Switch Activated
Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E8043 Positive travel range limit switch activated Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring travel range limit switches (external hardware limit switches). This monitor has to be activated and parameterized via P-0-0090, Travel range limit parameter.
Page 234: E8044 Negative Travel Range Limit Switch Activated
Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E8044 Negative travel range limit switch activated Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive provides a function for monitoring travel range limit switches (external hardware limit switches). This monitor has to be activated and parameterized via P-0-0090, Travel range limit parameter.
Page 235: E8055 Motor Overload, Current Limit Active
8-10 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E8055 Motor overload, current limit active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In order to protect the motors against thermal destruction in the case of peak loads occurring for a very short time, the thermal work load of the motor is continuously calculated in the controller by means of a motor temperature model.
Page 236: E8057 Device Overload, Current Limit Active
8-11 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E8057 Device overload, current limit active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 In order to protect the devices against thermal destruction, the thermal load of the output stage in devices with digital current control is continuously calculated by a temperature model, depending on the measured current.
Page 237: E8058 Drive System Not Ready For Operation
8-12 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E8058 Drive system not ready for operation Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS This fatal warning can occur for drive controllers in operation that are interconnected via the module bus. If one of these drive controllers in operation signals an error via the module bus, the drives that are to react to signaled errors ("package reaction") react with shutdown.
Page 238: E8260 Torque/Force Command Value Limit Active
8-13 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E8260 Torque/force command value limit active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Apart from the dynamic actual torque/force value limitation by means of a motor or amplifier temperature model there also are parameterizable limitations of the torque/force command value.
Page 239: Non-Fatal Safety Technology Warning Diagnostic Messages (E31Xx)
8-14 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive Non-Fatal Safety Technology Warning Diagnostic Messages (E31xx) E3100 Error when checking input signals Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the safety technology has been activated, this warning only occurs in normal operation. When a safety related operation is selected, the cause of the error causes the error F3130 Error when checking input signals or F3141 Plausibility error of selection to be triggered.
Page 240: E3101 Error When Checking Acknowledgment Signal
8-15 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E3101 Error when checking acknowledgment signal Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the safety technology has been activated, this warning only occurs in normal operation. When a safety related operation is selected, the cause of the error causes the error F3131 Error when checking acknowledgment signal to be triggered.
Page 241: E3103 Dynamization Failed
8-16 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E3103 Dynamization failed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the safety technology has been activated, this warning only occurs in normal operation. When a safety function is selected, the cause of the error causes the error F3134 Dynamization time interval incorrect or F3135 Dynamization pulse width incorrect to be triggered.
Page 242: E3105 Plausibility Error Of Safety Related Operating Mode
8-17 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E3105 Plausibility error of safety related operating mode Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the safety technology has been activated, this warning only occurs in normal operation. When a safety function is selected, the cause of the error causes the error F7042 Plausibility error safety related operating mode to be triggered.
Page 243: E3107 Error When Unlocking The Safety Door
8-18 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E3107 Error when unlocking the safety door Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the safety technology has been activated, this warning only occurs in normal operation. When a safety function is selected, the cause of the error causes the error F3145 Error when unlocking the safety door to be triggered.
Page 244: Non-Fatal Warning Diagnostic Messages (E2Xxx)
8-19 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) Non-Fatal Warning Diagnostic Messages (E2xxx) E2011 PLC - Warning no. 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS In conjunction with technology functions the drive-integrated PLC allows the user generating warnings (E2011 .. E2014) within the PLC program.
Page 245: E2014 Plc - Warning No. 4
8-20 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2014 PLC - Warning no. 4 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS In conjunction with technology functions the drive-integrated PLC allows the user generating warnings (E2011 .. E2014) within the PLC program. Cause and remedy of a PLC warning depend on the respective PLC project (or the active Rexroth technology function) and are contained in the respective description of the technology function.
Page 246: E2040 Device Overtemperature 2 Prewarning
8-21 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2040 Device overtemperature 2 prewarning Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS A switch-off value for the second temperature sensor is stored in element 3 of parameter P-0-4059, Electric type data of power section.
Page 247: E2047 Interpolation Velocity = 0
8-22 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2047 Interpolation velocity = 0 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In operating states/ operating modes in which the drive-internal position command value interpolator is active, the preset velocity effective in the drive is monitored with regard to the value "0";...
Page 248: E2048 Interpolation Acceleration = 0
8-23 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2048 Interpolation acceleration = 0 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In operating states/ operating modes in which the drive-internal position command value interpolator is active, the preset acceleration effective in the drive is monitored with regard to the value "0" [without acceleration (deceleration) a preset velocity can never be reached;...
Page 249: E2049 Positioning Velocity >= S-0-0091
8-24 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2049 Positioning velocity >= S-0-0091 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the operating modes in which the drive-internal command value interpolator is active, the velocity command value (positioning velocity) effective in the drive is limited to the value parameterized in S-0-0091, Bipolar velocity limit value.
Page 250: E2050 Device Overtemp. Prewarning
8-25 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2050 Device overtemp. Prewarning Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The heat sink temperature of the device is monitored by a temperature sensor and a temperature model. When the heat sink has become too hot, the device is switched off in order to protect it against destruction.
Page 251: E2051 Motor Overtemp. Prewarning
8-26 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2051 Motor overtemp. prewarning Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The motor temperature is monitored by a temperature sensor and a temperature model. As soon as the maximum allowed motor temperature (S-0-0201, Motor warning temperature) has been reached, the warning E2051 Motor overtemp.
Page 252: E2053 Target Position Out Of Travel Range
8-27 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2053 Target position out of travel range Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In operating modes with internal position command value generation a check is run, before a movement is carried out, in order to find out...
Page 253: E2054 Not Homed
8-28 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2054 Not homed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Before a motion is carried out a check is run in the case of operating modes with drive-internal position command value generation (drive-...
Page 254: E2055 Feedrate Override S-0-0108 = 0
8-29 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2055 Feedrate override S-0-0108 = 0 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS By means of the S-0-0108, Feedrate override it is possible to make a proportional scaling for the travel velocity of drive-controlled travel commands (0..100 %).
Page 255: E2056 Torque Limit = 0
8-30 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2056 Torque limit = 0 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS To protect the drive or the connected mechanical system against mechanical overload the maximum torque or the maximum force can be limited to allowed values.
Page 256: E2058 Selected Process Block Is Not Programmed
8-31 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2058 Selected process block is not programmed. Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the "positioning block mode" the selected positioning block is checked so that only complete positioning blocks can be started.
Page 257: E2059 Velocity Command Value Limit Active
8-32 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2059 Velocity command value limit active Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive is constantly monitoring the effective velocity command value (sum of velocity command values at controller input) and is limiting it.
Page 258: E2061 Device Overload Prewarning
8-33 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2061 Device overload prewarning Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The work load of the device has exceeded a threshold and a message is generated that warns against overload which will occur if the load is not reduced.
Page 259: E2063 Velocity Command Value > Limit S-0-0091
8-34 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2063 Velocity command value > limit S-0-0091 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The drive continuously monitors the effective velocity command value (S-0-0036, Velocity command value). If the effective velocity command value exceeds the S-0-0091, Bipolar velocity limit value, the warning E2063 is output because for positioning tasks the lag error can be increased.
Page 260: E2069 Brake Torque Too Low
8-35 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2069 Brake torque too low Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the drive enable was switched off the motor moved during the automatic brake torque check (can be activated via P-0-0525, Holding brake control word).
Page 261: E2074 Encoder 1: Encoder Signals Disturbed
8-36 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2074 Encoder 1: encoder signals disturbed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The hardware checks the signals of the measuring system (encoder 1) for inadmissible signal dips. If a signal (e.g. sin or cos) leaves the thresholds monitored by the hardware, the warning E2074 is generated.
Page 262: E2075 Encoder 2: Encoder Signals Disturbed
8-37 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2075 Encoder 2: encoder signals disturbed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The hardware checks the signals of the measuring system (encoder 2) for inadmissible signal dips. If a signal (e.g. sin or cos) leaves the thresholds monitored by the hardware, the warning E2075 is generated.
Page 263: E2076 Measuring Encoder: Encoder Signals Disturbed
8-38 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2076 Measuring encoder: encoder signals disturbed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The hardware checks the signals of the measuring encoder for inadmissible signal dips. If a signal (e. g. sin or cos) leaves the thresholds monitored by the hardware, the warning E2076 is generated.
Page 264: E2086 Prewarning Supply Module Overload
8-39 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2086 Prewarning supply module overload Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The supply signals a warning regarding imminent overload via the module bus. The warning is displayed at the drive controllers and can be evaluated by the control master via the master communication.
Page 265: E2802 Hw Control Braking Resistor
8-40 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2802 HW control braking resistor Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the braking process the increasing DC bus voltage is reduced by switching on the braking resistor. But when the regenerated braking power is too high the DC bus voltage keeps increasing.
Page 266: E2810 Drive System Not Ready For Operation
8-41 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2810 Drive system not ready for operation Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 One or several drives of a "drive system" (devices interconnected via DC bus and module bus) are signaling a drive error via the module bus and the supply is not yet ready for power output.
Page 267: E2814 Undervoltage In Mains
8-42 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2814 Undervoltage in mains Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 Note: This warning only occurs for drive controllers of the HCS03 type! The crest value of the mains voltage during operation has fallen below the parameterized threshold value.
Page 268: E2815 Overvoltage In Mains
8-43 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2815 Overvoltage in mains Supported by Supply Unit: HMV01 Cause Remedy Due to mains failure, mains voltage is above allowed Check mains voltage conditions value See also Functional Description "Power Supply" E2815 - Attributes...
Page 269: E2818 Phase Failure
8-44 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive E2818 Phase failure Supported by Supply Unit: HMV01 A single-phase mains failure was detected. Power is not switched off unless undervoltage occurs in the DC bus (F2026). Cause Remedy Mains circuit breaker defective...
Page 270: E2820 Braking Resistor Overload Prewarning
8-45 Rexroth IndraDrive Warning Diagnostic Messages (Exxxx) E2820 Braking resistor overload prewarning Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 90% of the energy absorption capacity of the braking resistor have been reached. Cause Remedy Allowed deceleration of connected drives too high...
Page 271 8-46 Warning Diagnostic Messages (Exxxx) Rexroth IndraDrive DOK-INDRV*-GEN-**VRS**-WA01-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 272: Command Diagnostic Messages
Rexroth IndraDrive Command Diagnostic Messages Command Diagnostic Messages Commands Note: Each command that was started by a control unit must be actively cleared again. See also "Basic Functions of Master Communication, Command Processing" C0100 Communication phase 3 transition check Supported by Firmware Variant:...
Page 273: C0300 Command Set Absolute Measuring
Command Diagnostic Messages Rexroth IndraDrive C0300 Command Set absolute measuring Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The command for setting the absolute measuring P-0-0012, C0300 Command Set absolute measuring was activated. See also Functional Description "Set Absolute Measuring" C0300 - Attributes Display: Mess.
Page 274: C0500 Reset Class 1 Diagnostics, Error Reset
Rexroth IndraDrive Command Diagnostic Messages C0500 Reset class 1 diagnostics, error reset Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 The command for clearing errors, S-0-0099, C0500 Reset class 1 diagnostics, was activated. All drive-internal errors are cleared.
Page 275: C07_0 Load Defaults Procedure Com. (Load Controller Param.)
Command Diagnostic Messages Rexroth IndraDrive C07_0 Load defaults procedure com. (load controller param.) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The C07_0 message on the display of the drive controller shows that the C07_0 Load defaults procedure command (load controller parameters) command was activated.
Page 276: C07_2 Load Def. Proc. Com. (Load Def. Pr. For Safety Techn.)
Rexroth IndraDrive Command Diagnostic Messages C07_2 Load def. proc. com. (load def. pr. for safety techn.) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The C07_2 message on the display of the drive controller shows that the C07_2 Load def. proc. com. (load def. pr. for safety techn.) command was activated.
Page 277: C07_1 Load Defaults Procedure Com. (Load Basic Parameters)
Command Diagnostic Messages Rexroth IndraDrive C07_1 Load defaults procedure com. (load basic parameters) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The basic parameter set (firmware-specific default values for all parameters) stored in the firmware is loaded. All previous parameters are overwritten.
Page 278: C1200 Commutation Offset Setting Command
Rexroth IndraDrive Command Diagnostic Messages C1200 Commutation offset setting command Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The command for setting the commutation offset, P-0-0524, C1200 Commutation offset setting command, was activated. Which one of the two methods with current (saturation or sine-wave method) is to be active has to be set in P-0-0522, Control word for commutation setting before.
Page 279: C1400 Command Get Marker Position
Command Diagnostic Messages Rexroth IndraDrive C1400 Command Get marker position Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The P-0-0014, C1400 Command Get marker position command was started. The "C14" display signals that the command is executed. In the case of incremental measuring systems, the reference mark is checked for correct detection.
Page 280: C1800 Command Automatic Control Loop Setting
Rexroth IndraDrive Command Diagnostic Messages C1800 Command automatic control loop setting Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS By starting the command P-0-0162, C1800 Command Automatic control loop adjust automatic control loop setting is carried out in the drive, if the drive is in control at the start of the command (i.e. drive enable must have been set).
Page 281: C2000 Command Release Motor Holding Brake
9-10 Command Diagnostic Messages Rexroth IndraDrive C2000 Command Release motor holding brake Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The P-0-0542, C2000 Command Release motor holding brake command was started. While the command is executed the motor holding brake is released.
Page 282: C2300 Load Working Memory Command
9-11 Rexroth IndraDrive Command Diagnostic Messages C2300 Load working memory command Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The S-0-0263, C2300 Load working memory procedure command was activated. C2300 - Attributes Display: Mess. no.: C2300 (hex) C2400 Selectively backup working memory procedure command...
Page 283: C2600 Copy Idn From Internal Memory To Optional Memory
9-12 Command Diagnostic Messages Rexroth IndraDrive C2600 Copy IDN from internal memory to optional memory Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The command P-0-4092, C2600 Copy IDN from internal memory to optional memory was started. All parameters are copied from the internal memory (flash) to the optional memory (MMC).
Page 284: C2900 Command Firmware Update From Mmc
9-13 Rexroth IndraDrive Command Diagnostic Messages C2900 Command Firmware update from MMC Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The command P-0-4072, C2900 Command Firmware update from MMC was started. The firmware is copied from the MultiMediaCard (MMC) to the drive- internal memory.
Page 285: C3100 Recalculate Actual Value Cycle
9-14 Command Diagnostic Messages Rexroth IndraDrive C3100 Recalculate actual value cycle Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When the command P-0-0071, C3100 Recalculate actual value cycle is executed, the modulo value for the actual value cycle is recalculated. C3100 - Attributes Display: Mess.
Page 286: C3300 Set Coordinate System Procedure Command
9-15 Rexroth IndraDrive Command Diagnostic Messages C3300 Set coordinate system procedure command Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The command for setting the coordinate system (S-0-0197, C3300 Set coordinate system procedure command) was activated. See also Functional Description "Shifting the Position Data Reference for Relative and Absolute Measuring Systems"...
Page 287: C3700 Manually Unlocking The Safety Door
9-16 Command Diagnostic Messages Rexroth IndraDrive C3700 Manually unlocking the safety door Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When an encoder error has occurred with the safety function active, the drive goes to "safety related standstill" and switches the motor control off via two channels.
Page 288: C4000 Homing Procedure Command Channel 2
9-17 Rexroth IndraDrive Command Diagnostic Messages C4000 Homing procedure command channel 2 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The command P-0-3228, C4000 Homing procedure command Channel 2 was started. See also documentation "Integrated Safety Technology", keyword "Safety Related Homing Procedure"...
Page 289: C0102 Limit Error In Parameter (-> S-0-0021)
9-18 Command Diagnostic Messages Rexroth IndraDrive C0102 Limit error in parameter (-> S-0-0021) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 While the command S-0-0127, C0100 Communication phase 3 transition check is executed, the limit values (minimum/maximum value) are checked for some parameters.
Page 290: C0104 Config. Idn For Mdt Not Configurable
9-19 Rexroth IndraDrive Command Diagnostic Messages C0104 Config. IDN for MDT not configurable Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error with regard to the telegram configuration of the master communication was detected.
Page 291: C0105 Maximum Length For Mdt Exceeded
9-20 Command Diagnostic Messages Rexroth IndraDrive C0105 Maximum length for MDT exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error with regard to the telegram configuration of the master communication was detected.
Page 292: C0107 Maximum Length For At Exceeded
9-21 Rexroth IndraDrive Command Diagnostic Messages C0107 Maximum length for AT exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error with regard to the telegram configuration of the master communication was detected.
Page 293: C0109 Position Of Data Record In Mdt (S-0-0009) Even
9-22 Command Diagnostic Messages Rexroth IndraDrive C0109 Position of data record in MDT (S-0-0009) even Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error was detected. Cause...
Page 294: C0111 Id9 + Record Length - 1 > Length Mdt (S-0-0010)
9-23 Rexroth IndraDrive Command Diagnostic Messages C0111 ID9 + Record length - 1 > length MDT (S-0-0010) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error was detected.
Page 295: C0113 Relation Tncyc (S-0-0001) To Tscyc (S-0-0002) Error
9-24 Command Diagnostic Messages Rexroth IndraDrive C0113 Relation TNcyc (S-0-0001) to TScyc (S-0-0002) error Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error with regard to the SERCOS timing settings was detected.
Page 296: C0114 T4 > Tscyc (S-0-0002) - T4Min (S-0-0005)
9-25 Rexroth IndraDrive Command Diagnostic Messages C0114 T4 > TScyc (S-0-0002) - T4min (S-0-0005) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error with regard to the SERCOS timing settings was detected.
Page 297: C0116 T3 (S-0-0008) Within Mdt (S-0-0089 + S-0-0010)
9-26 Command Diagnostic Messages Rexroth IndraDrive C0116 T3 (S-0-0008) within MDT (S-0-0089 + S-0-0010) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error with regard to the SERCOS timing settings was detected.
Page 298: C0120 Error When Reading Encoder Data => Motor Encoder
9-27 Rexroth IndraDrive Command Diagnostic Messages C0120 Error when reading encoder data => motor encoder Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error during the reading of the encoder data from the data memory of the motor encoder was detected.
Page 299: C0122 Incorr. Parameteriz. Of Motor Enc. (Mechanical System)
9-28 Command Diagnostic Messages Rexroth IndraDrive C0122 Incorr. parameteriz. of motor enc. (mechanical system) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error was detected with regard to scaling that was set and the selected motor encoder type (e.g. rotary scaling with linear motor).
Page 300: C0124 Motor Encoder Unknown
9-29 Rexroth IndraDrive Command Diagnostic Messages C0124 Motor encoder unknown Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error with regard to the motor encoder was detected. The content of P-0-1000, Kind of encoder 1, encoder memory is invalid and therefore the parameterized motor encoder is not allowed (e.g.
Page 301: C0125 Error When Reading Encoder Data => Optional Encoder
9-30 Command Diagnostic Messages Rexroth IndraDrive C0125 Error when reading encoder data => optional encoder Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error during the reading of the encoder data from the data memory of the optional encoder was detected.
Page 302: C0126 Incorrect Parameterization Of Optional Enc. (Hardware)
9-31 Rexroth IndraDrive Command Diagnostic Messages C0126 Incorrect parameterization of optional enc. (hardware) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) error with regard parameterization of the hardware of the optional encoder was detected.
Page 303: C0128 Modulo Value For Optional Encoder Cannot Be Displayed
9-32 Command Diagnostic Messages Rexroth IndraDrive C0128 Modulo value for optional encoder cannot be displayed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error with regard to the modulo value for the optional encoder was detected.
Page 304: C0129 Optional Encoder Unknown
9-33 Rexroth IndraDrive Command Diagnostic Messages C0129 Optional encoder unknown Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error with regard to the optional encoder was detected. The content of P-0-1010, Kind of encoder 2, encoder memory is invalid and therefore the parameterized optional encoder is not allowed (e.g.
Page 305: C0130 Maximum Travel Range Cannot Be Displayed Internally
9-34 Command Diagnostic Messages Rexroth IndraDrive C0130 Maximum travel range cannot be displayed internally Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the case of absolute scaling, the maximum travel range represents the overflow limit of the actual position values. If this travel range cannot be displayed correctly internally so that position generation without error is impossible, this error is generated.
Page 306: C0132 Invalid Settings For Controller Cycle Times
9-35 Rexroth IndraDrive Command Diagnostic Messages C0132 Invalid settings for controller cycle times Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error in the parameterization of controller cycle times or PWM switching frequencies was detected.
Page 307: C0134 Invalid Motor Data In Encoder Memory (->S-0-0021)
9-36 Command Diagnostic Messages Rexroth IndraDrive C0134 Invalid motor data in encoder memory (->S-0-0021) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error during the reading of the motor data from the data memory of the motor encoder was detected.
Page 308: C0135 Type Of Construction Of Motor P-0-4014 Incorrect
9-37 Rexroth IndraDrive Command Diagnostic Messages C0135 Type of construction of motor P-0-4014 incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error in the parameterization of the kind of motor was detected.
Page 309: C0137 Error During Initialization Of Motor Data (->S-0-0021)
9-38 Command Diagnostic Messages Rexroth IndraDrive C0137 Error during initialization of motor data (->S-0-0021) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error during the initialization of motor data was detected.
Page 310: C0138 Invalid Control Section Data (->S-0-0021)
9-39 Rexroth IndraDrive Command Diagnostic Messages C0138 Invalid control section data (->S-0-0021) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error during the initialization of the control section data was detected. The respective parameters are entered in the list S-0-0021, IDN list of invalid operating data for communication phase 2.
Page 311: C0140 Rotary Scaling Not Allowed
9-40 Command Diagnostic Messages Rexroth IndraDrive C0140 Rotary scaling not allowed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error was detected with regard to scaling that was set and the selected motor type (e.g. rotary scaling although a linear motor is used).
Page 312: C0153 Error At Init. Of Synchr. Motor With Reluctance Torque
9-41 Rexroth IndraDrive Command Diagnostic Messages C0153 Error at init. of synchr. motor with reluctance torque Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check a plausibility error was detected during the initialization of a synchronous motor with reluctance torque.
Page 313: C0154 Field Bus: Idn For Cycl. Command Val. Not Configurable
9-42 Command Diagnostic Messages Rexroth IndraDrive C0154 Field bus: IDN for cycl. command val. not configurable Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error with regard to the telegram configuration of the master communication was detected.
Page 314: C0156 Field Bus: Idn For Cycl. Actual Val. Not Configurable
9-43 Rexroth IndraDrive Command Diagnostic Messages C0156 Field bus: IDN for cycl. actual val. not configurable Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error with regard to the telegram configuration of the master communication was detected.
Page 315: C0158 Field Bus: Tcyc (P-0-4076) Incorrect
9-44 Command Diagnostic Messages Rexroth IndraDrive C0158 Field bus: Tcyc (P-0-4076) incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check an error with regard to the timing settings of the master communication was detected.
Page 316: C0160 Error When Reading Encoder Data => Measuring Encoder
9-45 Rexroth IndraDrive Command Diagnostic Messages C0160 Error when reading encoder data => measuring encoder Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS It was impossible to read the encoder data (P-0-1020, Kind of encoder 3, encoder memory, P-0-1021, Encoder 3...
Page 317: C0161 Incorr. Prarmeterization Of Measuring Enc. (Hardware)
9-46 Command Diagnostic Messages Rexroth IndraDrive C0161 Incorr. prarmeterization of measuring enc. (hardware) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) error with regard parameterization of the hardware of the measuring encoder was detected.
Page 318: C0162 Measuring Encoder Unknown
9-47 Rexroth IndraDrive Command Diagnostic Messages C0162 Measuring encoder unknown Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error with regard to the measuring encoder was detected. The content of P-0-1020, Kind of encoder 3, encoder memory is invalid and the measuring encoder therefore is not allowed.
Page 319: C0163 Modulo Value For Measuring Encoder Cannot Be Displayed
9-48 Command Diagnostic Messages Rexroth IndraDrive C0163 Modulo value for measuring encoder cannot be displayed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 2 communication phase 3 (C0100) an error was detected. Cause Remedy Value parameterized for P-0-0765, Modulo factor...
Page 320: C0199 Functional Package Selection Changed. Restart
9-49 Rexroth IndraDrive Command Diagnostic Messages C0199 Functional package selection changed. Restart Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0127, C0100 Communication phase 3 transition check, the drive detected that the functional package selection was changed in communication phase 2 but the drive was not rebooted.
Page 321: C0202 Parameter Limit Error (->S-0-0022)
9-50 Command Diagnostic Messages Rexroth IndraDrive C0202 Parameter limit error (->S-0-0022) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 While the command S-0-0128, C0200 Communication phase 4 transition check is executed, the limit values (minimum/maximum value) are checked for some parameters.
Page 322: C0212 Invalid Control Section Data (->S-0-0022)
9-51 Rexroth IndraDrive Command Diagnostic Messages C0212 Invalid control section data (->S-0-0022) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Supported by Supply Unit: HMV01 For HMS, HMD, HCS During the execution of the command S-0-0128, C0200 Communication phase 4 transition check an error during the initialization of amplifier data was detected.
Page 323: C0220 Error When Initializing Position Of Encoder 1
9-52 Command Diagnostic Messages Rexroth IndraDrive C0220 Error when initializing position of encoder 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS While the command S-0-0128, C0200 Communication phase 4 transition check is executed, the following checks are carried out for initializing encoder 1 (motor encoder).
Page 324: C0221 Initialization Velocity Encoder 1 Too High
9-53 Rexroth IndraDrive Command Diagnostic Messages C0221 Initialization velocity encoder 1 too high Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0128, C0200 Communication phase 4 transition check an error in the initialization velocity of encoder 1 (motor encoder) was detected.
Page 325: C0224 Error When Initializing Position Of Encoder 2
9-54 Command Diagnostic Messages Rexroth IndraDrive C0224 Error when initializing position of encoder 2 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS While the command S-0-0128, C0200 Communication phase 4 transition check is executed, the following checks are carried out for initializing encoder 2 (optional encoder).
Page 326: C0225 Initialization Velocity Encoder 2 Too High
9-55 Rexroth IndraDrive Command Diagnostic Messages C0225 Initialization velocity encoder 2 too high Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0128, C0200 Communication phase 4 transition check an error in the initialization velocity of encoder 2 (optional encoder) was detected.
Page 327: C0227 Error When Initializing Position Of Measuring Encoder
9-56 Command Diagnostic Messages Rexroth IndraDrive C0227 Error when initializing position of measuring encoder Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS While the command S-0-0128, C0200 Communication phase 4 transition check is executed, the following checks are carried out for initializing the measuring encoder.
Page 328: C0228 Initialization Velocity Measuring Encoder Too High
9-57 Rexroth IndraDrive Command Diagnostic Messages C0228 Initialization velocity measuring encoder too high Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0128, C0200 Communication phase 4 transition check an error in the initialization velocity of the measuring encoder was detected.
Page 329: C0242 Multiple Configuration Of A Parameter (->S-0-0022)
9-58 Command Diagnostic Messages Rexroth IndraDrive C0242 Multiple configuration of a parameter (->S-0-0022) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0128, C0200 Communication phase 4 transition check an error was detected. Cause: For cyclic parameter write, a parameter was simultaneously configured in different interfaces.
Page 330: C0243 Brake Check Function Not Possible
9-59 Rexroth IndraDrive Command Diagnostic Messages C0243 Brake check function not possible Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the P-0-0525, Holding brake control word parameter the automatic brake check was selected/activated. When initializing the function an error occurred.
Page 331: C0245 Operating Mode Configuration (->S-0-0022) Not Allowed
9-60 Command Diagnostic Messages Rexroth IndraDrive C0245 Operating mode configuration (->S-0-0022) not allowed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command S-0-0128, C0200 Communication phase 4 transition check an invalid operating mode configuration was detected.
Page 332: C0246 Trav. Range Lim. Switch Not Ass. To Dig. Input
9-61 Rexroth IndraDrive Command Diagnostic Messages C0246 Trav. range lim. switch not ass. to dig. input Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 3 communication phase 4 (C0200) the configuration of the digital inputs...
Page 333: C0248 Dig. Input Assigned Differently To Axes
9-62 Command Diagnostic Messages Rexroth IndraDrive C0248 Dig. input assigned differently to axes Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 3 communication phase 4 (C0200) the configuration of the available digital inputs is checked with regard to inconsistent double assignment.
Page 334: C0250 Probe Inputs Incorrectly Configured
9-63 Rexroth IndraDrive Command Diagnostic Messages C0250 Probe inputs incorrectly configured Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 3 communication phase 4 (C0200) an error was detected. Cause Remedy At least one of both probes was activated in...
Page 335: C0255 Safety Command For System Init. Incorrect
9-64 Command Diagnostic Messages Rexroth IndraDrive C0255 Safety command for system init. incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 3 communication phase 4 (C0200) the optional safety technology module is initialized and a timeout check is run for the module.
Page 336: C0257 No Encoder Assigned To Slot 1
9-65 Rexroth IndraDrive Command Diagnostic Messages C0257 No encoder assigned to slot 1 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 3 communication phase 4 (C0200) a check is run in closed-loop operation in order to find out whether an optional encoder module is available in optional slot 1.
Page 337: C0258 Error In Relation Tncyc (S-0-0001) To Fine Interpol
9-66 Command Diagnostic Messages Rexroth IndraDrive C0258 Error in relation TNcyc (S-0-0001) to fine interpol. Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During transition check from communication phase 3 communication phase 4 (C0200) a check is run, when the cubic fine...
Page 338: C0260 Incremental Enc. Emulator Resol. Cannot Be Displayed
9-67 Rexroth IndraDrive Command Diagnostic Messages C0260 Incremental enc. emulator resol. cannot be displayed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In the case of incremental encoder emulation, inadmissible overflow can occur for increment output. In order to avoid this overflow, P-0-0903, Encoder emulation resolution has to be parameterized accordingly.
Page 339: C0301 Measuring System Unavailable
9-68 Command Diagnostic Messages Rexroth IndraDrive C0301 Measuring system unavailable Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the "Set absolute measuring" command (C0300) the measuring system selected by parameter P-0-0612, Control word for setting absolute measuring was detected to be unavailable.
Page 340: C0303 Absolute Encoder Offset Cannot Be Saved
9-69 Rexroth IndraDrive Command Diagnostic Messages C0303 Absolute encoder offset cannot be saved Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When executing the command for setting absolute measuring (C0300) the offset of the encoder zero point with regard to the machine zero point is determined and stored in the data memory of the encoder.
Page 341: C0501 Error Clearing Only In Parameter Mode
9-70 Command Diagnostic Messages Rexroth IndraDrive C0501 Error clearing only in parameter mode Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the error clearing command (C0500) an error was detected. Cause: There was an attempt to clear the F8022 Enc. 1 error: sign. amplitude (can be cleared in ph.2) error in communication phase 4 (operating...
Page 342: C0602 Distance Home Switch - Reference Mark Erroneous
9-71 Rexroth IndraDrive Command Diagnostic Messages C0602 Distance home switch - reference mark erroneous Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command for drive-controlled homing (C0600) an error was detected. Cause: The evaluation of the home switch has been switched on (S-0-0147, Homing parameter).
Page 343: C0604 Homing Of Absolute Encoder Not Possible
9-72 Command Diagnostic Messages Rexroth IndraDrive C0604 Homing of absolute encoder not possible Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command for drive-controlled homing (C0600) an error was detected. Cause: By the encoder selection in S-0-0147, Homing parameter an absolute measuring system was selected.
Page 344: C0606 Reference Mark Not Detected
9-73 Rexroth IndraDrive Command Diagnostic Messages C0606 Reference mark not detected Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command for drive-controlled homing (C0600) an error was detected. Cause: If a • distance-coded measuring system or •...
Page 345: C0607 Reference Cam Input Not Assigned
9-74 Command Diagnostic Messages Rexroth IndraDrive C0607 Reference cam input not assigned Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the "Drive-controlled homing procedure" command (C0600) an error was detected. Cause Remedy Home switch hasn’t been assigned to any digital...
Page 346: C0703 Default Parameters Invalid
9-75 Rexroth IndraDrive Command Diagnostic Messages C0703 Default parameters invalid Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the C07_0 Load defaults procedure com. (load controller param.) command an error occurred. Cause: The default parameters are read from the motor encoder data memory. At least one of these parameters is invalid.
Page 347: C0706 Error When Reading The Controller Parameters
9-76 Command Diagnostic Messages Rexroth IndraDrive C0706 Error when reading the controller parameters Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the C07_0 Load defaults procedure com. (load controller param.) command an error occurred when reading the controller parameters from the feedback.
Page 348: C0723 Safety Command For Load Defaults Procedure Incorrect
9-77 Rexroth IndraDrive Command Diagnostic Messages C0723 Safety command for load defaults procedure incorrect Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS With the command C07_2 Load def. proc. com. (load def. pr. for safety techn.) the safety parameters of channel 1 are set to default values and an internal command is started so that channel 2 accepts the default values.
Page 349: C0724 Timeout Of Safety Command For Load Defaults Procedure
9-78 Command Diagnostic Messages Rexroth IndraDrive C0724 Timeout of safety command for load defaults procedure Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Within the command C07_2 Load def. proc. com. (load def. pr. for safety techn.) an internal command for the safety technology channel 2 was started.
Page 350: C0751 Parameter Default Value Incorrect (-> S-0-0021)
9-79 Rexroth IndraDrive Command Diagnostic Messages C0751 Parameter default value incorrect (-> S-0-0021) Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The S-0-0262, C07_x Load defaults procedure command with the "load basic parameters" option was started. An error occurred when writing a default value. The faulty parameter is displayed in S-0-0021.
Page 351: C0799 An Invalid Index Was Set
9-80 Command Diagnostic Messages Rexroth IndraDrive C0799 An invalid index was set Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS At the time the command S-0-0262, C07_x Load defaults procedure command was started no valid value had been entered in P-0-4090, Index for C07 Load defaults procedure.
Page 352: C0852 Locked With Password
9-81 Rexroth IndraDrive Command Diagnostic Messages C0852 Locked with password Supported by Supply Unit: HMV01 Note: This command error can only occur as a result of the C0800 Load basic parameters command that can only be used by the manufacturer!
Page 353: C0903 Error During Initialization
9-82 Command Diagnostic Messages Rexroth IndraDrive C0903 Error during initialization Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS During the execution of the command for spindle positioning (C0900) an error was detected. Cause Remedy In the case of incremental measuring systems, check...
Page 354: C1204 Error In Offset Calculation
9-83 Rexroth IndraDrive Command Diagnostic Messages C1204 Error in offset calculation Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command for commutation offset determination (C1200) an error was detected. Cause: Due to incorrect measured values it was impossible to determine the commutation offset correctly.
Page 355: C1209 Proceed To Phase 4
9-84 Command Diagnostic Messages Rexroth IndraDrive C1209 Proceed to phase 4 Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command for commutation offset determination (C1200) an error was detected. Cause: The drive controller is not in phase 4 (ready for operation, display: bb);...
Page 356: C1214 Command Only Possible With Linear Synchronous Motor
9-85 Rexroth IndraDrive Command Diagnostic Messages C1214 Command only possible with linear synchronous motor Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When executing the command for determining the commutation offset (C1200) with the currentless procedure (see P-0-0522,Control word for commutation setting) the condition for the motor type was detected not to have been fulfilled.
Page 357: C1215 Command Only Possible In 'Bb
9-86 Command Diagnostic Messages Rexroth IndraDrive C1215 Command only possible in ’bb’ Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When executing the command for determining the commutation offset (C1200) with the currentless procedure (see P-0-0522,Control word for commutation setting) the drive was detected not to be ready for operation ("bb").
Page 358: C1217 Setting Only Possible In 'Ab
9-87 Rexroth IndraDrive Command Diagnostic Messages C1217 Setting only possible in ’Ab’ Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command for commutation offset determination (C1200) an error was detected. Cause Remedy The drive was not ready at the start of the command, 1.
Page 359: C1218 Automatic Commutation: Current Too Low
9-88 Command Diagnostic Messages Rexroth IndraDrive C1218 Automatic commutation: current too low Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The actual current value amplitude resulting from commutation setting with the saturation method is monitored. If it does not exceed a minimum threshold when the command P-0-0524, C1200 Commutation offset setting command is executed, the command error C1218 is generated.
Page 360: C1219 Automatic Commutation: Overcurrent
9-89 Rexroth IndraDrive Command Diagnostic Messages C1219 Automatic commutation: overcurrent Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command for commutation offset determination (C1200) an error was detected. Cause: The actual current is higher than the allowed maximum current.
Page 361: C1221 Automatic Commutation: Iteration Without Result
9-90 Command Diagnostic Messages Rexroth IndraDrive C1221 Automatic commutation: iteration without result Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The commutation offset determination (P-0-0524, C1200 Commutation offset setting command) was unsuccessful. It was impossible to find appropriate values for P-0-0506, Amplitude for angle acquisition and...
Page 362: C1222 Error When Writing Offset Parameters
9-91 Rexroth IndraDrive Command Diagnostic Messages C1222 Error when writing offset parameters Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When executing the command for determining the commutation offset (C1200) with the currentless procedure (see P-0-0522, Commutation setting control word) the determined commutation offset value is written to the P-0-0508, P-0-0521 and P-0-3008 parameters.
Page 363: C1701 Measuring Wheel Operation Not Possible
9-92 Command Diagnostic Messages Rexroth IndraDrive C1701 Measuring wheel operation not possible Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The P-0-0240, C1700 Command measuring wheel mode cannot be executed. Cause Remedy There aren’t two encoders available Connect measuring wheel encoder...
Page 364: C1802 Motor Feedback Data Not Valid
9-93 Rexroth IndraDrive Command Diagnostic Messages C1802 Motor feedback data not valid Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS At the beginning of the automatic control loop setting (P-0-0162, C1800 Command Automatic control loop adjust) the motor parameters • torque constant and •...
Page 365: C1803 Inertia Detection Failed
9-94 Command Diagnostic Messages Rexroth IndraDrive C1803 Inertia detection failed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS At the beginning of the automatic control loop setting the mass inertia is determined by a "pendulum test". This means that the speed change and motor current during acceleration or deceleration have to exceed certain minimum values in order to guarantee useful and sufficiently exact calculation of the inertia.
Page 366: C1804 Automatic Controller Setting Failed
9-95 Rexroth IndraDrive Command Diagnostic Messages C1804 Automatic controller setting failed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS In exceptional cases difficulties can occur during automatic control loop setting. This means that automatic setting is impossible and the default or standard values are loaded to the drive again.
Page 367: C1805 Travel Range Invalid
9-96 Command Diagnostic Messages Rexroth IndraDrive C1805 Travel range invalid Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Before beginning the automatic control loop setting it is necessary to define both travel range limits (upper and lower). When the command P-0-0162, C1800 Command Automatic control loop adjust is started, the numeric values are checked for validity.
Page 368: C1806 Travel Range Exceeded
9-97 Rexroth IndraDrive Command Diagnostic Messages C1806 Travel range exceeded Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the automatic control loop setting the travel range limits P-0-0166, Lower limit for autom. control loop adjust and P-0-0167, Upper limit for autom. control loop adjust are permanently monitored.
Page 369: C2001 Command Not Enabled
9-98 Command Diagnostic Messages Rexroth IndraDrive C2001 Command not enabled Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The execution of the "Release motor holding brake" command (C2000) was aborted by an error. Cause: The command can only be executed if it is allowed by bit 5 in the P-0-0525, Holding brake control word parameter.
Page 370: C2103 Brake Torque Too Low
9-99 Rexroth IndraDrive Command Diagnostic Messages C2103 Brake torque too low Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS When executing the "brake check" command (C2100) the holding torque of the brake was detected to be too low. The command C2100 is aborted if the "abrasion" of the brake was deactivated via bit 4 in P-0-0525, Holding brake control word.
Page 371: C2104 Command Execution Not Possible
9-100 Command Diagnostic Messages Rexroth IndraDrive C2104 Command execution not possible Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS It was impossible to start the "Brake check" command (C2100). Cause Remedy in the P-0-0525, Holding brake control word activate the brake in the P-0-0525, Holding brake...
Page 372: C2301 Error When Reading Non-Volatile Memory
9-101 Rexroth IndraDrive Command Diagnostic Messages C2301 Error when reading non-volatile memory Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the S-0-0263, C2300 Load working memory procedure command an error occurred. Cause: It was impossible to read the active, non-volatile memory [internal flash memory or MMC (if plugged in)] without error.
Page 373: C2402 Error When Saving Parameters
9-102 Command Diagnostic Messages Rexroth IndraDrive C2402 Error when saving parameters Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the S-0-0293, C2400 Selectively backup working memory procedure command an error occurred. Cause: It was impossible to address the active, non-volatile memory (internal flash memory or MMC, if plugged in) without error.
Page 374: C2502 Error When Accessing The Mmc
9-103 Rexroth IndraDrive Command Diagnostic Messages C2502 Error when accessing the MMC Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of P-0-4091, C2500 Copy IDN from optional memory to internal memory an error occurred. Note: The MMC can only be used as an optional memory for control sections with MMC slot.
Page 375: C2504 Error When Writing Data To Internal Memory
9-104 Command Diagnostic Messages Rexroth IndraDrive C2504 Error when writing data to internal memory Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the P-0-4091, C2500 Copy IDN from optional memory to internal memory an error occurred. Cause...
Page 376: C2602 Error When Accessing The Mmc
9-105 Rexroth IndraDrive Command Diagnostic Messages C2602 Error when accessing the MMC Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command P-0-4092, C2600 Copy IDN from internal memory to optional memory a check is run in order to find out whether a functioning MMC (MultiMediaCard) is available.
Page 377: C2604 Error When Reading The Internal Memory
9-106 Command Diagnostic Messages Rexroth IndraDrive C2604 Error when reading the internal memory Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the P-0-4092, C2600 Copy IDN from internal memory to optional memory an error occurred. Cause Remedy...
Page 378: C2803 Measured Values At Zero Point And Max. Value Identical
9-107 Rexroth IndraDrive Command Diagnostic Messages C2803 Measured values at zero point and max. value identical Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command P-0-0220, C2800 Analog input adjust command an error was detected. The execution of the command was aborted.
Page 379: C2903 Error When Accessing The Mmc
9-108 Command Diagnostic Messages Rexroth IndraDrive C2903 Error when accessing the MMC Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of P-0-4072, C2900 Command Firmware update from MMC a check is run to find out whether the firmware was correctly loaded.
Page 380: C2904 Error When Accessing The Flash
9-109 Rexroth IndraDrive Command Diagnostic Messages C2904 Error when accessing the flash Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the P-0-4072, C2900 Command Firmware update from MMC an error occurred. Cause Remedy Due to voltage fluctuations in device an active...
Page 381: C2905 Programmed Firmware Defective
9-110 Command Diagnostic Messages Rexroth IndraDrive C2905 Programmed firmware defective Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the P-0-4072, C2900 Command Firmware update from MMC an error occurred. Cause Remedy Firmware transfer from MMC was incorrect...
Page 382: C3001 Synchronization And Storage Failed
9-111 Rexroth IndraDrive Command Diagnostic Messages C3001 Synchronization and storage failed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS The command P-0-3204, C3000 Synchronize and store safety technology IDN command was not or incorrectly executed. Cause Remedy Another safety technology command is still active, Wait until active command has been completed and e.g.
Page 383: C3102 Drive Is Still In Drive Enable
9-112 Command Diagnostic Messages Rexroth IndraDrive C3102 Drive is still in drive enable Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS Cause Remedy To be able to carry out the command, drive enable has Drive enable has been set and command P-0-0071,...
Page 384: C3203 Incorrect Input For Voltage
9-113 Rexroth IndraDrive Command Diagnostic Messages C3203 Incorrect input for voltage Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command P-0-4033, C3200 Command Calculate data for asynchronous motor an error was detected. Cause Remedy Value for rated voltage has to be between 10 V and...
Page 385: C3204 Incorrect Input For Speed
9-114 Command Diagnostic Messages Rexroth IndraDrive C3204 Incorrect input for speed Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command P-0-4033, C3200 Command Calculate data for asynchronous motor an error was detected. Cause Remedy There is no useful relation between list element 4...
Page 386: C3206 Incorrect Input For Power
9-115 Rexroth IndraDrive Command Diagnostic Messages C3206 Incorrect input for power Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command P-0-4033, C3200 Command Calculate data for asynchronous motor an error was detected. Cause: There is no useful relation between list element 6 (rated power) in P-0-4032, Type plate list asynchronous motor and electric power that results from the other rated data.
Page 387: C3208 Error When Writing Parameters
9-116 Command Diagnostic Messages Rexroth IndraDrive C3208 Error when writing parameters Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command P-0-4033, C3200 Command Calculate data for asynchronous motor an error occurred (e.g. violation of limit values) when a parameter for motor control was written.
Page 388: C3502 Motor Encoder Not Available
9-117 Rexroth IndraDrive Command Diagnostic Messages C3502 Motor encoder not available Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command P-0-0340, C3500 Command Determine encoder correction values an error was detected. Cause Remedy Motor encoder does not supply any signal or is not...
Page 389: C3504 Measuring Encoder Not Available
9-118 Command Diagnostic Messages Rexroth IndraDrive C3504 Measuring encoder not available Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command P-0-0340, C3500 Command Determine encoder correction values an error was detected. Cause Remedy Measuring encoder does not supply any signal or is...
Page 390: C3506 Correction Value Table Cannot Be Stored
9-119 Rexroth IndraDrive Command Diagnostic Messages C3506 Correction value table cannot be stored Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS During the execution of the command P-0-0340, C3500 Command Determine encoder correction values an error was detected. Cause Remedy Determined correction value table (P-0-0342,...
Page 391: C3901 Abrasion Of Brake Only Possible With Drive Enable
9-120 Command Diagnostic Messages Rexroth IndraDrive C3901 Abrasion of brake only possible with drive enable Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS It is impossible to execute the command P-0-0544, C3900 Command Abrasion of brake. Cause Remedy Command was activated without drive enable ("AF") Switch drive to "AF", then start command P-0-0544,...
Page 392: C3903 Command Execution Impossible
9-121 Rexroth IndraDrive Command Diagnostic Messages C3903 Command execution impossible Supported by Firmware Variant: FWA-INDRV*-MPH02VRS-MS FWA-INDRV*-MPB02VRS-MS FWA-INDRV*-MPD02VRS-MS It was impossible to start the command "abrasion of brake" (P-0-0544, C3900 Command Abrasion of brake). Cause Remedy Brake control has not been activated in parameter...
Page 393 9-122 Command Diagnostic Messages Rexroth IndraDrive DOK-INDRV*-GEN-**VRS**-WA01-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 394: Handling, Diagnostic And Service Functions
10-1 Rexroth IndraDrive Handling, Diagnostic and Service Functions Handling, Diagnostic and Service Functions 10.1 Firmware Update See Functional Description "Firmware Update" 10.2 Firmware Download The firmware download is carried out with the auxiliary "loader" program. The loader is either • activated directly via the control section if there isn’t any valid firmware...
Page 395: Xx:erase
10-2 Handling, Diagnostic and Service Functions Rexroth IndraDrive XX:ERASE Brief Description: Clearing active The loader (FL:ERASE = firmware loader, LD:ERASE = loader in control section) is in the clearing mode. The requested memory range / module is being cleared. XX: PROG...
Page 396: Xx:e Fw
10-3 Rexroth IndraDrive Handling, Diagnostic and Service Functions XX:E FW Brief Description: Warning: no valid firmware available Cause Remedy Firmware module contained in internal memory is Carry out firmware update (by means of "Dolfi" program defective, therefore clearing of loader is impossible...
Page 397: Xx:f9002
10-4 Handling, Diagnostic and Service Functions Rexroth IndraDrive XX:F9002 Brief Description: Error: operating system error See F9002 Error internal RTOS function call XX:F2100 Brief Description: Error: internal memory defective See F2100 Incorrect access to command value memory XX:F CKS Brief Description: Error: checksum error...
Page 398: Xx:f8122
10-5 Rexroth IndraDrive Handling, Diagnostic and Service Functions XX:F8122 Brief Description: Error: control section defective An error occurred during firmware update. Cause Remedy Hardware of control section is defective Replace control section or entire drive controller; use hardware configuration of same type...
Page 399: 10.3 Replacing Devices, Cables And Motors
How to Replace Supply Units Identify device to be replaced by means of type plate; procure supply unit Procure Replacement Device of same type from Bosch Rexroth! See also documentation of the respective supply unit Fill Out Fault Report A fault report form to be copied can be found in the documentation of the respective supply unit.
Page 400: Drive Controllers
IndraDrive controllers are delivered completely with the control section and should be replaced completely, too. Only Bosch Rexroth service engineers or especially trained users are allowed to replace the control section separately. Only service engineers are allowed to replace optional modules of the control section.
Page 401 10-8 Handling, Diagnostic and Service Functions Rexroth IndraDrive A fault report form to be copied can be found in the documentation Fill Out Fault Report "Project Planning Manual for Power Section or Control Section". Please copy this fault report, fill it out carefully and completely and enclose it to...
Page 402 10-9 Rexroth IndraDrive Handling, Diagnostic and Service Functions In this case switch the control voltage off, plug the MMC of the defective device in the replacement device and then switch the control voltage on again. Note: The message "Load new Param.?" does not always appear when the MMC hasn’t been plugged (depending on the...
Page 403 10-10 Handling, Diagnostic and Service Functions Rexroth IndraDrive Put machine into ready-for-operation status again according to machine Put Controller Into Ready-For- Operation Status Again manufacturer’s instructions; then switch on control voltage! Depending on the previous configuration of the replacement device, the following message can appear during the booting phase: •...
Page 404: Control Section
• check functions of drive Control Section IndraDrive controllers are delivered completely with the control section and should be replaced completely, too. Only Bosch Rexroth service engineers or especially trained users are allowed to replace the control section separately. Optional Modules Only service engineers are allowed to replace optional modules of the control section.
Page 405: Replacing The Motor
10-12 Handling, Diagnostic and Service Functions Rexroth IndraDrive Replacing the Motor • Switch main switch off. • Make sure main switch cannot be switched on again. • Disconnect plug-in connectors. Note: When replacing the motor, cap open connector ends particularly if there might be the chance that they get in contact with coolant/lubricant or dirt (allowed level of contamination is 2 according to EN50178).
Page 406 10-13 Rexroth IndraDrive Handling, Diagnostic and Service Functions • Switch main switch off. • Make sure main switch cannot be switched on again. • Disconnect plug-in connectors. Note: When replacing cables, cap open connector ends particularly if there might be the chance that they get in contact with coolant/lubricant or dirt (allowed level of contamination is 2 according to EN50178).
Page 407: 10.4 Fault Report
This fault report is intended to help eliminate problems that might possibly be related to drive systems. Please fill it in carefully and send it, together with the parameter file with which the error occurred, to Bosch Rexroth. Contact person:...
Page 408 10-15 Rexroth IndraDrive Handling, Diagnostic and Service Functions Fault Report Date: Page 2 of 2 for Drive Systems Report No.: General conditions: Mode at time fault occurred: Parameterization mode Operating mode Switch phase Operating mode active at time fault occurred: Encoder 7-segment display...
Page 409 10-16 Handling, Diagnostic and Service Functions Rexroth IndraDrive DOK-INDRV*-GEN-**VRS**-WA01-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 410: Notes For Machine Operators
Manual for the supply unit. In case devices fail within the warranty period, the defective components have to be returned to Bosch Rexroth; for addresses and telephone numbers please see the printed documentation (chapter "Service & Support") or the Internet (http://www.boschrexroth.com).
Page 411: 11.3 Contacting The Service Department
11-2 Notes for Machine Operators Rexroth IndraDrive Tests and repairs may only be carried out by the Rexroth service department or by especially trained staff. For tests at the installation the corresponding safety regulations have to be complied with. Repair of drive components at the machine can be very time-consuming.
Page 412: Notes For Installation Programmers
12-1 Rexroth IndraDrive Notes for Installation Programmers Notes for Installation Programmers 12.1 How to Handle Command Errors If an error occurs during the execution of a command, the respective command error is generated by the drive. The are several possibilities of diagnosing a command error: •...
Page 413 12-2 Notes for Installation Programmers Rexroth IndraDrive program sequence start command query command change bit=1 evaluation S-0-0390, evaluation S-0-0095, evaluation command status Diagnostic message number Diagnostic message command completed without error analysis of command error complete command continue in program DF000129v01_en.wmf...
Page 414: 12.2 How To Handle Errors
12-3 Rexroth IndraDrive Notes for Installation Programmers 12.2 How to Handle Errors If an error occurs while the drive is in operation, the corresponding error reaction is carried out. The are several possibilities of diagnosing a drive error: • evaluating the collective error bit (class 1 diagnostics bit) in the respective master communication status word (e.g.
Page 415 12-4 Notes for Installation Programmers Rexroth IndraDrive program sequence query collective error bit=1 from master communication status word evaluation S-0-0095, evaluation evaluation S-0-0390, Diagnostic message S-0-0011, Class 1 diagnostics Diagnostic message number analysis and fixing of error clear error continue in program DF000130v01_en.wmf...
Page 416: 12.3 How To Handle Warnings
12-5 Rexroth IndraDrive Notes for Installation Programmers 12.3 How to Handle Warnings If a warning occurs while the drive is in operation, this diagnostic warning message is maintained as long as the condition for the warning has been fulfilled. The are several possibilities of diagnosing a drive warning: •...
Page 417 12-6 Notes for Installation Programmers Rexroth IndraDrive program sequence query collective error bit=1 from master communication status word evaluation S-0-0390, evaluation S-0-0095, evaluation S-0-0012, Class 2 Diagnostic message number Diagnostic message diagnostics analysis of command error continue in program DF000131v01_en.wmf Fig.
Page 418: Index
13-1 Rexroth IndraDrive Index Index +24Volt DC error 7-16 Ab 5-1 Abrasion of brake only possible with drive enable 9-120 Absolute encoder offset cannot be saved 9-69 Absolute evaluation of measuring system impossible 9-68 AC 5-1 Acceleration threshold exceeded 7-33 Acquisition velocity not allowed 9-116 Act.
Page 419 13-2 Index Rexroth IndraDrive Cam shaft, encoder 2, virtual master axis 6-22 Cam shaft, lagless, encoder 1, real master axis 6-25 Cam shaft, lagless, encoder 1, virt. master axis 6-24 Cam shaft, lagless, encoder 2, real master axis 6-25 Cam shaft, lagless, encoder 2, virt. master axis 6-24...
Page 420 13-3 Rexroth IndraDrive Index list of diagnostic numbers 1-4 structure 1-2 diagnostic message number 1-3 diagnostic messages in plain text 1-3 diagnostic system 1-1 Dig. I/Os bit number too large 9-62 Dig. output already assigned to other axis 9-61 displaying the diagnostic message number 1-3...
Page 421 13-4 Index Rexroth IndraDrive Error when accessing the flash 9-109 Error when accessing the MMC 9-103, 9-105, 9-108 Error when checking acknowledgment signal 7-62, 8-15 Error when checking diagnostic output signal 7-63 Error when checking input signals 7-61, 8-14 Error when checking interrupting circuits 7-24, 7-64...
Page 422 13-5 Rexroth IndraDrive Index generation of diagnostic messages, drive-internal 1-1 Hardware trap 7-4 Braking resistor overload 7-123 +/-15Volt DC error 7-16 +24Volt DC error 7-16 Braking resistor overload prewarning 8-45 Communication phase 0 6-1 Communication phase 1 6-2 Communication phase 2 6-3...
Page 423 13-6 Index Rexroth IndraDrive Timeout during loading process 7-27 Undervoltage in mains 7-120, 8-42 Undervoltage in power section 7-86, 8-20 Unknown operating mode 6-36 Watchdog 7-4 Homing of absolute encoder not possible 9-72 Homing only possible with drive enable 9-70...
Page 424 13-7 Rexroth IndraDrive Index Length of MDT (S-0-0010) odd 9-22 Limit error in parameter (-> S-0-0021) 9-18 list of diagnostic numbers 1-4 Load basic parameters command 9-6 Load def. proc. com. (load def. pr. for safety techn.) 9-5 Load defaults procedure com. (load basic parameters) 9-6 Load defaults procedure com.
Page 425 13-8 Index Rexroth IndraDrive Not homed 8-28 Not ready for power on 8-45 Operating mode configuration (->S-0-0022) not allowed 9-60 operating states 5-1 Optional encoder not available 9-117 Optional encoder unknown 9-33 Oscillations of input signal outside tolerance range 9-106...
Page 426 13-9 Rexroth IndraDrive Index Positioning velocity >= S-0-0091 8-24 Positive position limit exceeded 8-3 Positive stop drive procedure command 9-7 Positive travel limit exceeded 7-43 Positive travel range limit switch activated 7-47, 8-8 Power section defective 7-18 Prewarning supply module overload 8-39...
Page 427 13-10 Index Rexroth IndraDrive Starting lockout while drive enabled 7-14 status classes 1-4 status displays 1-7 Stop PLC 4-2 structure of diagnostic message 1-2 Switching to non-initialized operating mode 7-77 Switching to parameter mode 9-2 Switching to phase 3 impossible 9-34...
Page 428 13-11 Rexroth IndraDrive Index E ADR 10-2 E SEC 10-2 E SEQ 10-3 ERASE 10-2 F ACC 10-4 F CKS 10-4 F2100 10-4 F2101 10-4 F8120 10-5 F8122 10-5 F8129 10-5 F8130 10-5 F9002 10-4 PROG 10-2 ZKS 5-3 DOK-INDRV*-GEN-**VRS**-WA01-EN-P...
Page 429 13-12 Index Rexroth IndraDrive DOK-INDRV*-GEN-**VRS**-WA01-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 430: Service & Support
14-1 Rexroth IndraDrive Service & Support Service & Support 14.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries.
Page 431: 14.5 Kundenbetreuungsstellen - Sales & Service Facilities
14-2 Service & Support Rexroth IndraDrive 14.5 Kundenbetreuungsstellen - Sales & Service Facilities Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don’t dial (0) after country code! Vertriebsgebiet Mitte S E R V I C E S E R V I C E...
Page 432 - Italien Netherlands - Niederlande/Holland Netherlands – Niederlande/Holland Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth Services B.V. Bosch Rexroth B.V. Via del Progresso, 16 (Zona Ind.) Via Isonzo, 61 Technical Services Kruisbroeksestraat 1 35020 Padova 40033 Casalecchio di Reno (Bo) Kruisbroeksestraat 1 (P.O.
Page 433 14-4 Service & Support Rexroth IndraDrive Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen DEL a.s.
Page 434 Australia - Australien Australia - Australien China China AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Shanghai Bosch Rexroth Machinery Services Pty. Ltd. No. 7, Endeavour Way Hydraulics & Automation Ltd. Hydraulics & Automation Ltd. 28 Westside Drive...
Page 435 Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth Mexico S.A. de C.V. Bosch Rexroth S.A. de C.V. Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913 3426 Mainway Drive Burnaby, British Columbia Unidad Ind.
Page 436 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 437 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 93 52-40-50 60 +49 93 52-40-49 4 1 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911297319 DOK-INDRV*-GEN-**VRS**-WA01-EN-P LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...

Bosch Rexroth IndraDrive Troubleshooting Manual

1 Basics on Device Diagnosis

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 Diagnostic Messages When Booting the Devices

5 Operating States

6 Status Diagnostic Messages

7 Error Messages

8 Warning Diagnostic Messages (Exxxx)

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Summary of Contents for Bosch Rexroth IndraDrive