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Operating Manual
ctrlX CORE
Controls
R911405645, Edition 03

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Summary of Contents for Bosch Rexroth ctrl CORE

  • Page 1 Operating Manual ctrlX CORE Controls R911405645, Edition 03...
  • Page 2 Copyright © Bosch Rexroth AG 2021 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
  • Page 3: Table Of Contents

    Interface description..........17 R911405645, Edition 03 Bosch Rexroth AG...
  • Page 4 14.3 Battery change ..........Bosch Rexroth AG...
  • Page 5 16.2 Packaging............34 17 Service and support Index R911405645, Edition 03 Bosch Rexroth AG...
  • Page 6: About This Documentation

    Required qualification: Individual who is able to assess the tasks assigned and to identify possible safety risks owing to qualification in the subject, knowledge and experience. The individual should also be familiar with the standards and regulations. Bosch Rexroth AG R911405645, Edition 03...
  • Page 7: Scope

    Customer requests, comments or suggestions for improvement are of great importance. Please email your feedback on the documentations to Feedback.Documentation@boschrexroth.de. Directly insert ⮫ comments into the electronic PDF document and send the PDF file to Bosch Rexroth. R911405645, Edition 03 Bosch Rexroth AG...
  • Page 8: Product Identification And Scope Of Delivery

    22 Service hotline number 10 Manufacturing date 23 EAC conformity mark 11 Part number 24 Regulatory Compliance Mark (RCM) 12 State of revision 25 China-RoHs 2 label 13 Serial number 26 Name of origin Bosch Rexroth AG R911405645, Edition 03...
  • Page 9: Scope Of Delivery

    In case of non-compliance with this safety instruction, death or serious injury WARNING can occur. In case of non-compliance with this safety instruction, minor or moderate CAUTION injury can occur. In case of non-compliance with this safety instruction, material damage can NOTICE occur. R911405645, Edition 03 Bosch Rexroth AG...
  • Page 10: Symbols Used

    General mechanical engineering • Building automation Danger due to unintended use WARNING The protection specified by Bosch Rexroth cannot be ensured if not used as intended. − Use the product exclusively as intended by Bosch Rexroth. − Operate this device only under the mounting and installation conditions, in the position and under the ambient conditions (temperature, degree of protection, humidity, EMC etc.) specified in this documentation.
  • Page 11: Spare Parts, Accessories And Wear Parts

    Use an external memory to prolong the service life of the read-only memory. • The frequency of the refresh cycle depends on the service life of the memory If a refresh cycle is not possible anymore, data can be lost. R911405645, Edition 03 Bosch Rexroth AG...
  • Page 12: Ambient Conditions

    ESD resistance acc. to DIN EN 61131-2 Criterion B • 8 kV for air discharge Test voltage 4 kV for contact discharge To avoid vibration, secure the cables at a short distance (< 20 cm). ① Bosch Rexroth AG R911405645, Edition 03...
  • Page 13: Technical Data

    2 × Ethernet connection (10 3 × Ethernet connection (10 Mbit, 100 Mbit, 1 Gbit) Mbit, 100 Mbit, 1 Gbit) • Not enabled 1 × USB host, TYPE C (USB2.0), maximum cable length of 3 m R911405645, Edition 03 Bosch Rexroth AG...
  • Page 14: Voltage Supply And Current Consumption

    Electronic damage due to polarity reversal or due to a nominal current that is NOTICE too low The power supply unit has to be able to provide the quadruple nominal cur- rent of the maximum current consumption to ensure a reliable triggering in case of a failure. Bosch Rexroth AG R911405645, Edition 03...
  • Page 15: Standards

    Partie 2-201: Exigences particulières pour les équipements de commande UL 61010-2-201 UL Standard for Safety Requirements for Electrical Equipment for Measurement, 2014 Control, and Laboratory Use Part 2-201: Particular Requirements for Control Equipment R911405645, Edition 03 Bosch Rexroth AG...
  • Page 16: Ce Marking

    UL and CSA marking applies only to the device upon delivery. After modifying the device, verify the UL and the CSA conformity. To guarantee an UL/CSA-compliant operation, the following conditions have to be met: − Use only insulated copper wires suitable for at least 60 °C Bosch Rexroth AG R911405645, Edition 03...
  • Page 17: Interfaces

    (Twisted pair, 8-wire) Field bus master (Ethercat) XF51 Ethernet RJ45 socket RJ45 plug ④ 10/100/1000 MBit 8-pin (Twisted pair, 8-wire) 1GBit/s Ethernet (configurable) CF01 Slot for SD card – microSD card ⑤ microSD card R911405645, Edition 03 Bosch Rexroth AG...
  • Page 18: Mounting, Dismounting And Electric Installation

    Connector type Mating connector and cable (Integrated) (From outside) XD10 24 V plug ⑥ 2-pin (2-wire) GB01 Battery case – – ⑦ Mounting, dismounting and electric installation 10.1 Housing dimensions Fig. 5: Front view Bosch Rexroth AG R911405645, Edition 03...
  • Page 19: Installation Notes

    7.5 mm (corresponds to TH 35-7.5 acc. to EN 60715). The fastening distance of the mounting rails may not exceed 200 mm. This distance is required to ensure stability while mounting and dismounting the control. R911405645, Edition 03 Bosch Rexroth AG...
  • Page 20 It impedes the shifting of the control. – The installation place for the end clamps is secured. • Do not route cables parallel to motor cables or other strong interference sources to avoid the cou- pling of interferences. Bosch Rexroth AG R911405645, Edition 03...
  • Page 21: Mounting The Control

    Damage of the device by plug mounting under voltage! NOTICE − Before mounting or dismounting components, disconnect the control - including its components - from voltage. − Connect the voltage only after the control and its components have been set up. R911405645, Edition 03 Bosch Rexroth AG...
  • Page 22: Dismounting The Control

    Connect the voltage only after the control and its components have been set up. For a secure decommissioning with regard to the IT security, refer to ⮫ Chapter 11.3 “Secure decom- missioning” on page Bosch Rexroth AG R911405645, Edition 03...
  • Page 23: Electric Installation

    All control components are supplied from 24 V voltage supplies (SELV/PELV). Use the Bosch Rexroth power supply unit VAP01.1H-W23-024-010-NN, part number R911171065, for the logic supply. For further information on the external power supply unit and on the creation of overvoltage categories, refer to the documentation of the power supply unit.
  • Page 24: 10.5.2 Power Connector Xd10

    The voltage supply (SELV) for the device has to be equipped with a UL-approved overcurrent protection acc. to UL 61010-1, table 18. For the voltage supply, use a power supply unit as described in the following chapter: ⮫ Chapter 10.5.1 “External power supply unit ” on page 23 Bosch Rexroth AG R911405645, Edition 03...
  • Page 25 ) is connected to the protective conductor system, this connection has to be arranged at a central place (e.g. at the load power supply unit). Hence, the supply current circuit is a PELV circuit. R911405645, Edition 03 Bosch Rexroth AG...
  • Page 26: 10.5.4 Grounding

    Operating systems and machines requires the implementation of a comprehensive concept for state-of- the-art IT security. Bosch Rexroth products are part of this comprehensive concept. The properties of the Bosch Rexroth products have to be considered for a comprehensive IT Security concept. For the required properties, refer to the IT Security Guideline (⮫...
  • Page 27: Commissioning Steps

    An SD card can be used to load an image to the control. All existing data is deleted when loading a new image to the control. Please contact the Bosch Rexroth Service. Please back up the user data before you delete it if you want to restore it on another control.
  • Page 28 CORE ctrlX CORE control Fig. 14: Device view ① HMI and engineering port ② Field bus master (Ethercat) ③ 1 GBit/s Ethernet (configurable), not enabled for COREX-C-X2 ④ Status display ⑤ Battery case Bosch Rexroth AG R911405645, Edition 03...
  • Page 29: Status Display

    The real-time clock of the control is buffered in the switched-off state using the inserted battery. If no voltage is applied, the battery buffers the real-time clock for approximately 3.5 years. The buffer capac- itor ensures that the battery can be changed. It is recommended to set the time via SNTP. R911405645, Edition 03 Bosch Rexroth AG...
  • Page 30: Sd Card

    Check whether the operating system assigned a valid IP address and a subnet mask to the network adapter (e.g. via the command “ipconfig”). If this is not the case, con- figure the IP address and the subnet mask manually. Bosch Rexroth AG R911405645, Edition 03...
  • Page 31: Maintenance

    31 / 40 Battery change The customer may not repair the device. Exceptions are maintenance works listed in the chapter “Maintenance”. For further information in the event of repair, please contact the Bosch Rexroth Service. Maintenance 14.1 General maintenance information...
  • Page 32: Ordering Information

    Thus, variants with individual ordering information result from the required functional scope. Please contact the corre- sponding marketing organization and ask for the ordering information of the control variant optimized for your application. Bosch Rexroth AG R911405645, Edition 03...
  • Page 33: Type Code

    Subject to export control (EU) No export license required ....................= N Special variante None ............................. = NN Robert Bosch ......................... = B1 Fig. 15: Type code 15.3 Accessories and spare parts For ordering information on accessories and spare parts, refer to chapter "Spare parts, accessories and wear parts".
  • Page 34: Disposal

    Furthermore, the products returned for disposal must not contain any undue foreign substances or external components. Send the products free of charge to the following address: Bosch Rexroth AG Electric Drives and Controls Bürgermeister-Dr.-Nebel-Straße 2 97816 Lohr am Main, Germany 16.2...
  • Page 35: Service And Support

    Detailed description of malfunction and circumstances • Type plate specifications of the affected products, in particular type codes and serial numbers • Your contact data (phone and fax number as well as your e-mail address) R911405645, Edition 03 Bosch Rexroth AG...
  • Page 36: Index

    Plug, power supply..... . . 24 Error causes......30 Bosch Rexroth AG R911405645, Edition 03...
  • Page 37 UPS........7 R911405645, Edition 03 Bosch Rexroth AG...
  • Page 38 38 / 40 ctrlX CORE Bosch Rexroth AG R911405645, Edition 03...
  • Page 39 CORE 39 / 40 R911405645, Edition 03 Bosch Rexroth AG...
  • Page 40 Bosch Rexroth AG P.O. Box 1357 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Tel.: +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics R911405645 R911405645...

This manual is also suitable for:

Corex-c-x2Corex-c-x3

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