Bosch rexroth NYCe 4000 Instruction Manual
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Also See for rexroth NYCe 4000:
- Hardware manual (243 pages) ,
- Instructions manual (52 pages) ,
- Design manual (52 pages)
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Summary of Contents for Bosch rexroth NYCe 4000
- Page 1 NYCe 4000 Linear motion control system Standard Housing NY4074 Instructions Edition 04 R911383227...
- Page 2 Copyright © Bosch Rexroth AG 2021 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Page 3: Table Of Contents
Ambient Conditions................Technical Data..................8 General....................24V Power supply ratings..............Drive power supply ratings..............Motor connector ratings................ Standards....................Used standards..................9 CE marking..................... 9 UL certification..................China RoHS 2 marking................. 11 Interfacing.................... 11 Overview....................11 R911383227_Edition 04 Bosch Rexroth AG... - Page 4 System power supply connection............24 10.7 Configuration..................24 10.8 Mechanical removal of the system housing......... Commissioning..................Description of the System Housing............25 Diagnosis..................... IT-security.................... Maintenance..................Disposal....................16.1 Products....................16.2 Packaging materials................16.3 Environmental protection..............Service and support................Bosch Rexroth AG R911383227_Edition 04...
- Page 5 NYCe 4000 Linear motion control sys- Table of Contents Page Appendix – Declaration of Conformity..........30 R911383227_Edition 04 Bosch Rexroth AG...
- Page 6 NYCe 4000 Linear motion control sys- Bosch Rexroth AG R911383227_Edition 04...
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Page 7: About This Documentation
These Instructions are part of the NYS04.2-ST-02-LMSN-NY4074 system housing product delivery and must always be available for the user. If the system housing is handed over to another person, these Instructions must be handed over as well. R911383227_Edition 04 Bosch Rexroth AG... -
Page 8: Included Parts
Title and type code Material number Rexroth NYCe 4000 Hardware System Manual R911337671 DOK-NY4000-HW***SYSTEM-PRRS-EN-E Rexroth NYCe 4000 Standard Housings & Accessories Manual R911337672 DOK-NY4000-HOUSING*ACC-PRRS-EN-E Tab. 1-2: Available documentation 1.7 Additional parts Motion Control Units, host adapter, drive modules, fan unit, capacitor kits, connection cables, and more are listed in the project planning manuals (see chapter 1.6) or on www.boschrexroth.com. - Page 9 NYCe 4000 Linear motion control sys- 3/33 Product Identification and Scope of Delivery Fig. 2-1: View of the NYS04.2-ST-02-LMSN-NY4074 The Power Marking label indicates the rating of the system housing and other information. R911383227_Edition 04 Bosch Rexroth AG...
- Page 10 NYCe 4000 Linear motion control sys- Product Identification and Scope of Delivery TYP: NYS04.2-ST-02-LMSN-NY4074 MNR: R911378504 POWER INPUT IP20 I-C-B-H-T-V FD: 15W12 Fig. 2-2: Power marking label Logotype Type code Division number / plant number Bosch Rexroth AG R911383227_Edition 04...
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Page 11: Scope Of Delivery
Consult the documentation for detailed information. Fig. 2-4: Documentation label Tab. 2-2: Labels on the system housing 2.2 Scope of delivery The product delivery consists of the following items. NYS04.2-ST-02-LMSN-NY4074 system housing, material number R911378504. ● R911383227_Edition 04 Bosch Rexroth AG... -
Page 12: Using The Safety Instructions
"caution" is used to alert the reader to personal injury hazards. DANGER In case of non-compliance with this safety instruction, death or serious injury will occur. WARNING In case of non-compliance with this safety instruction, death or serious injury can occur. Bosch Rexroth AG R911383227_Edition 04... -
Page 13: Intended Use
6 Ambient Conditions Operating Storage and transport Maximum environment +5 °C .. +55 °C –40 °C .. +85 °C temperature Relative Humidity 10 % .. 90 % (non-condensing) 5 % .. 95 % (non-condensing) R911383227_Edition 04 Bosch Rexroth AG... -
Page 14: Technical Data
DC 24V 1.6A 1.6A 24V Dig/Fdigx DC 24V 4.5A 4.5A Tab. 7-1: 24V power supply ratings 7.3 Drive power supply ratings The drive power specifications for the system housing are listed in the following table. Bosch Rexroth AG R911383227_Edition 04... -
Page 15: Motor Connector Ratings
This product is a built-in unit which, owing to its installation characteristics, is not able to comply with the regulations for complete apparatus, machines or installations from the outset. For this reason, it may only be used for built-in R911383227_Edition 04 Bosch Rexroth AG... -
Page 16: Ul Certification
UL 61010-1:2012 ● UL file no. E353498 However, there can exist combinations with modules or accessories with limited or missing certification. Therefore, verify the registration according to the UL marking on the device. Bosch Rexroth AG R911383227_Edition 04... -
Page 17: China Rohs 2 Marking
DP 0 Phoenix Contact drive power 5-pin male DP 1 MSTB 2,5/ 5-STF-5,08 for each drive slot M0.0 M0.1 Motor connector Phoenix Contact 7-pin male M1.0 M1.1 2 connectors for each slot IC 2,5/ 7-STF-5,08 R911383227_Edition 04 Bosch Rexroth AG... -
Page 18: System - Power Supply Connection
Connector data MC 1,5/ 3-STF-3,5 minimum maximum Tightening torque 1,95 lbs*inch (0,22 Nm) 2,21 lbs*inch (0,25 Nm) Wire diameter 30 AWG (0,14 mm 14 AWG (1,5 mm Tab. 9-2: 24V System connector information Bosch Rexroth AG R911383227_Edition 04... -
Page 19: Se - Service Connection
The system housing has no provisions against wrong polarity connection of the capacitor. Observe the correct polarity of the connection of the DP drive power header. 9.6 DP – Drive power supply connections Drive power supply for drive modules NYM04.1-2PW-NNNN-NY4120/10. R911383227_Edition 04 Bosch Rexroth AG... - Page 20 The rating of the fuse depends on the used cables and application requirements of the motion profiles. Fuse rating for UL fuses. ● Drive module Drive current [DC] Fuse nominal DC current NY4120/10 Tab. 9-4: UL Fuse ratings Bosch Rexroth AG R911383227_Edition 04...
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Page 21: M - Motor Connections
If the housing of the connector at the motor side is made of non-conducting material, connect the shield from the connector at the end of the cable coming from the system housing side to the metal mounting plate on which that motor is mounted. R911383227_Edition 04 Bosch Rexroth AG... -
Page 22: L0 - Shared Sensor Connection
The 24V SELV power supply for the digital I/O and fast digital I/O connections are on the connectors "DIG/FDIGx". NOTICE The system housing has no provisions against wrong polarity connection of the 24V I/O power supply voltage. Observe proper polarity when connecting the 24V I/O power supply. Bosch Rexroth AG R911383227_Edition 04... -
Page 23: Other Interfaces
The MCU has connections available to connect to other system housing(s) and/or a PC. Depending on the MCU type the connection is Ethernet or IEEE 1394b. More information can be found in the NYCe 4000 Project Planning manuals. R911383227_Edition 04 Bosch Rexroth AG... -
Page 24: Installation And Removal
Tab. 10-1: System housing mechanical dimensions You can see the dimensions of the system housing in the following views. The dimensions given in the view exclude free clearance space required for attached cables, accessories and cooling requirements. Bosch Rexroth AG R911383227_Edition 04... - Page 25 NYCe 4000 Linear motion control sys- 19/33 Installation and Removal Fig. 10-1: Dimensions (front view) of the NYS04.2-ST-02-LMSN-NY4074 R911383227_Edition 04 Bosch Rexroth AG...
- Page 26 20/33 NYCe 4000 Linear motion control sys- Installation and Removal Fig. 10-2: Dimensions (side view) of the NYS04.2-ST-02-LMSN-NY4074 Bosch Rexroth AG R911383227_Edition 04...
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Page 27: Mechanical Installation Of The System Housing
The free distance on the right and left of the system housing must be sufficient to access the connectors at those sides. For convection cooled systems the system housing must be installed vertically to allow free air flow R911383227_Edition 04 Bosch Rexroth AG... -
Page 28: Protective Earth Connection
1. Strip the wires of the motor cable according to the following picture. Fig. 10-4: Stripping the motor cable Strip the cable coating (A) for a length of 50 mm. Bosch Rexroth AG R911383227_Edition 04... - Page 29 3. Put the hook of the shield and support bracket (F) into the slit at the left side of the header on the metal base of the system housing. Lock the shield and support bracket (F) onto the base plate with the screw (G). R911383227_Edition 04 Bosch Rexroth AG...
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Page 30: System Power Supply Connection
Motion Control Unit (MCU). The adjacent slots at the right side of the MCU module in the module holder are drive slots called "DRV0" and "DRV1" for the drive modules type NYM04.1-2PW- NNNN-NY4120/10. Bosch Rexroth AG R911383227_Edition 04... -
Page 31: Mechanical Removal Of The System Housing
MCU called "DRV0" and "DRV1" in the module holder of the system housing. See the Instructions of the MCU module and NY4120 and NY4120/10 module. 12 Description of the System Housing The system housing has no indicators. R911383227_Edition 04 Bosch Rexroth AG... - Page 32 Description number 24V System, SE and Fan connectors Motion Control Unit slot Drive module slots Mounting screw opening (4) Drive power connectors (2) Capacitor connectors (1 per drive slot) Protective Earth post Motor connectors (4) Bosch Rexroth AG R911383227_Edition 04...
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Page 33: Diagnosis
IT security. Bosch Rexroth products are part of this integral concept. Bosch Rexroth product characteristics have to be taken into consideration in an integral IT security concept. The relevant characteristics are documented in the IT security guideline (R911342562). -
Page 34: Environmental Protection
Contact the Service Hotline and Service Helpdesk under: Phone: +49 9352 40 5060 Fax: +49 9352 18 4941 E-mail: service.svc@boschrexroth.de Internet: http://www.boschrexroth.com Additional information on service, repair (e.g. delivery addresses) and training can be found on our internet sites. Bosch Rexroth AG R911383227_Edition 04... - Page 35 Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes ● and serial numbers Your contact data (phone and fax number as well as your e-mail address) ● R911383227_Edition 04 Bosch Rexroth AG...
- Page 36 30/33 NYCe 4000 Linear motion control sys- Appendix – Declaration of Conformity 18 Appendix – Declaration of Conformity Bosch Rexroth AG R911383227_Edition 04 Fig. 18-1: EU Declaration of conformity - page 1...
- Page 37 NYCe 4000 Linear motion control sys- 31/33 Appendix – Declaration of Conformity Fig. 18-2: EU Declaration of conformity - page 2 R911383227_Edition 04 Bosch Rexroth AG...
- Page 38 32/33 NYCe 4000 Linear motion control sys- Bosch Rexroth AG R911383227_Edition 04...
- Page 39 NYCe 4000 Linear motion control sys- 33/33 Notes...
- Page 40 Bosch Rexroth AG P.O. Box 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911383227* R911383227 DOK-NY4000-SYST*4074**-IT04-EN-P...