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Bosch Rexroth ID 200/C‑PDP Manual
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Bosch Rexroth ID 200/C‑PDP Manual

Bosch Rexroth ID 200/C‑PDP Manual

Id 200 profibus
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ID 200 PROFIBUS
3 842 540 399/2016-11
Replaces: 2014-05
EN
1.
2
Edition
Manual

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Summary of Contents for Bosch Rexroth ID 200/C‑PDP

  • Page 1 ID 200 PROFIBUS 3 842 540 399/2016-11 Replaces: 2014-05 Edition Manual...
  • Page 2 Bosch Rexroth AG. It may not be reproduced or given to third parties without the consent of Bosch Rexroth AG. This manual was originally written in German. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 3: Table Of Contents

    Installation Unpacking EMC concept Installation Connection 5.4.1 Power supply 5.4.2 Antennas and trigger sensors 5.4.3 Grounding connection 5.4.4 Connection of the RS 232 diagnosis interface 5.4.5 Connection information for PROFIBUS 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 4 Homepage ID 200/C-PDP 8.2.2 System status 8.2.3 Send Command Page in ID 200/C-PDP website 8.2.4 Data logging Technical data Dimensions Technical data Write/read distances in air Transmission times Troubleshooting ASCII table Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 5: About This Document

    Read this manual completely and thoroughly before working with the the device. Keep this manual in a location where it is accessible to all users at all times. Always include the manual when you pass the device on to third parties. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 6: Intended Use

    Qualified personnel must observe the rules relevant to the subject area. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 7: Warning Notes In This Document

    If this information is not observed, the product cannot be used and/or operated optimally. Individual, independent action Numbered instruction: The numbers indicate that the actions must be carried out one after the other. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 8: Adhere To The Following Instructions

    3.5.5 During cleaning Never use solvents or aggressive cleaning agents. Only clean the product using a slightly damp, lint-free cloth. Only use water and, if necessary, a mild cleaning agent. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 9: During Disposal

    3.6 Obligations of the machine end-user The owner of the products from Bosch Rexroth is bound to provide for personnel training on a regular basis regarding the following subjects: • Observation and use of the operating instructions and the legal regulations •...

  • Page 10: Product Description

    A number of antennas are available for the ID 200/C-PDP in a variety of different designs. You can connect inductive antennas (125 kHz and 13.56 MHz) to suit your application. Fig. 1: Inductive antennas Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 11: Mobile Data Carriers Mdt

    Our 13.56 MHz MDTs have the name MDTx/y-H, where the x stands for the housing shape and y stands for the memory size (112 or 2K). Fig. 2: Mobile data carriers MDT 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 12 Number of bytes = 4 x WordNum, where WordNum is always even Byte address = 8 x WordAdr WordAdr max. = F9h Fig. 4: Memory organization MDT../2K-H MDT../28-L fixed code Number of bytes = 5, no other parameters Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 13: Manual Operating Unit/Usb Antenna

    Length 5 m (socket straight, plug angled) ID 200/K-ANT 2-5M Length 2 m (socket and plug angled) ID 200/K-ANT 3-2M Length 5 m (socket and plug angled) ID 200/K-ANT 3-5M Fig. 6: Antenna cable 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 14: Cable Sockets For The Energy Supply

    ID 200/K-PDP R cable. Accessories Designation Y profibus cable ID 200/K-PDP Y Profibus cable with terminating resistor ID 200/K-PDP R Fig. 8: Connection cable to the PROFIBUS DP interface Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 15: Adapter For The Serial Interface Of A Pc

    Adapter from M12 to SUBD ID 200/K-DIAG Zero modem cable (additionally required) ID 200/K-NMK Fig. 9: Adapter for the serial interface of a PCfor the serial interface of a PC 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 16: Scope Of Delivery

    The ID 200/C-PDP communication module has the following interfaces and connections: Housing socket Antenna Signal Trigger sensor – – Trigger switch Power supply RS 232 PROFIBUS Fig. 10: Interfaces and connections Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 17: Displays And Operating Elements

    (section 8.1.1). LED lights up yellow if a command has been sent directly via RS232 Shell (see section 7.1.1 “Com- mands in the web interface and the command shell” ). 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 18: Control Elements

    18/84 Product description 4.7.2 Control elements Designation Setting Rotary switch Address setting 00…7E, FF (hexadecimal) BUS address (High Nibble): 0…7, F BUS address (Low Nibble): 0…F Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 19: Installation

    Check the scope of delivery against your order and the shipping documents to ensure that the delivery is complete and correct. Please contact Bosch Rexroth with any questions. Retain the original packaging for the event that the device has to be stored or shipped at a later date.

  • Page 20: Installation

    Antenna and trigger sensor pin assignment For suitable antennas, refer to section 4.1.1 “Antennas” . For suitable connection cables, refer to section 4.2.1 “Communication module connection cable to antennas and trigger sensors” . Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 21: Grounding Connection

    If the PC has no built-in serial interface, a USB / RS232 converter can also be used. Converters with chips from FTDI or Prolific are recommended. n.c. n.c. … n.c. Fig. 16: Pin assignment of the adapter for the web interface 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 22: Connection Information For Profibus

    For a graphic showing the connection method, see section 5.4.8 “Bus terminator” . The shield is connected with the ID 200/C-PDP via the knurled nut of the plug-in connection. RxD/TxD-N DGND RxD/TxD-P Fig. 17: Pin assignment PROFIBUS Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 23: Cable

    • Type of bus cable used • Transmission rate • External interferences • Number of bus users Detailed information on Profibus installation topics is available at www.profibus.de, for example. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 24: Bus Terminator

    Dimensions of the Y connection cable ID 200/K-PDP Y PB-N PB-P PB-N PB-P Fig. 19: Pin assignment of the Y connection cable ID 200/K-PDP Y Fig. 20: Dimensions of the cable ID 200/K-PDP R Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 25 Further information on the PROFIBUS is available from the PNO under the following address: PROFIBUS Nutzerorganisation e.V. Haid- und Neu-Str. 7 76131 Karlsruhe Phone: +49 721 96 58 590 Fax: +49 721 96 58 589 E-mail: PROFIBUS-International@compuserve.com http://www.PROFIBUS.com 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 26: Commissioning

    The system software of programmable logic controls with PROFIBUS DP communication processor often offers relevant bus configuration and management options. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 27: Connection

    Data carrier type 00…FF PROFIBUS interface Slave address 00…7E Configure the write/read station with the system commands described (see section 7.3.5 “Command overview” ). “99” is pre-set as the data carrier type. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 28: Address Setting

    For the device address to be adopted by PROFIBUS, switch the device off and on again or restart the device via the “rs” command in the Send Command page of the web server. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 29 Point SAP55 of a DP slave. A DPM2 master with suitable planning tool is required for this, which is provided by the control system. Set the device address via the web interface, see section 8.2.3 “Mobile data carriers MDT” . 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 30: Communication With Id 200/C-Pdp

    This means it is not possible to enter binary numbers in the MDT, which are outside the 7-bit ASCII range (possible in website F2 8.2.3). Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 31: System Commands

    1: MM On 0: MM Off Reply <Status> Trigger Mode <Sensorchannel> <RFIDChannel> <Triggermode> ≠ ≠ 0 : TM off <RFIDChannel> <Sensorchannel> 1 : TM on 2 : TM inverted Reply <Status> <Sensorchannel> 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 32: Write/Read Commands

    (MDT-L) or 8-byte UID (MDT-H) Reply <Status> <RFIDChannel> <ByteCount> <Data> Single Write <RFIDChannel> <FixType> <FixLength> <Fixcode> Fixcode 02: locked Write 5-byte 15: unlocked fixed code (MDT-L) Reply <Status> <RFIDChannel> Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 33: Error/Status Messages

    There is no data carrier in the detection area. Hardware error, e.g. error during self-test or antenna faulty. This is an internal device error. reserved The parameterized data carrier type does not match the connected antenna. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 34: General Information On The Profibus Dp

    Class 2 Global_Control sends special commands to one or multiple Class 1 DP slaves Slave_Diag reads diagnosis information of a DP slave Class 1 Set_Slave_Address changes the device address Class 2 Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 35: Communication Via The Profibus Dp

    The diagnosis interrupt defines whether an interrupt is triggered via PROFIBUS if a new diagnostic message occurs. The diagnosis interrupt can be switched on and off. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 36: Device Identification/Software Version Message For Profibus Dp

    Antenna: ‘6’ => ID 200/A-HF ‘6’ => ID 200/A-LF ID 200/A-HR ‘8’ => ‘8’ => ID 200/A-LR Software number of antenna: => Type ID 200/A-L… Type ID 200/A-H… => Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 37 Bit 07 Reserved Bit 08 Power on Reset Bit 09 Reserved Bit 10 Reserved Bit 11 Reserved Bit 12 Reserved Bit 13 Ident Reset Bit 14 Watchdog Reset Bit 15 Reserved 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 38: Software Information

    The first byte of the reply corresponds to the first byte of the command call (command code). The toggle bit of the reply is the same as the toggle bit of the command. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 39: Command Types

    The command remains active after the reply. Data is only transmitted if data carriers change. Data carriers are not read twice. If a data carrier leaves the read area, the status ‘5’ is output. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 40: Command Overview

    Read data Fig. Command code Description of command eviation single read words enhanced read words Write data Fig. Command code Description of command eviation single write words single write fixcode Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 41: System Commands

    – – – – This command tells the antenna on the relevant channel which data carrier type it is communicating with. This setting is saved non-volatile in the communication module. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 42 ID 200/C-PDP (depending on the antenna). This means that the data carrier type is used, which is set on the antenna. Recommendation: For operation in an automated system, set the data carrier type used with a command. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 43 Byte 6 unused – – – – – – – – Byte 7 unused – – – – – – – – The command running on this channel is cancelled. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 44 This command cancels all running commands. The device settings are re-loaded from the non-volatile memory. A command confirmation is issued for this command (status FFh), but no reply. The device carries out a hardware reset and restarts. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 45 Each RFID channel replies to a MM command, which means that four reply telegrams are returned. Multiplex mode <F>=’0’: Mode off <F>=’1’: Mode on If no antenna is connected to a channel, this reply telegram contains the status “06h” (hardware error). 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 46 The command activated by <Sensorchannel> starts the command execution as though it had been started by the host. The command is deactivated again if the status of the <Sensorchannel> switches to 5 or the trigger mode is deactivated. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 47 The correlation must take place in the PLC. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 48: Write/Read Commands

    ID code 00h…FFh <ID-Code> 1) N = <FixLen> + 3 The antenna attempts to read a fixed code once. The fixed code length which is output depends on the data carrier type. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 49 The status ‘05h’ (read command) is output as soon as the data carrier leaves the detection area. The fixed code length which is output depends on the data carrier type. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 50 … Data 00h…FFh <Data> Byte N Data 00h…FFh <Data> 1) N = 4 x <WordNum> + 3 The antenna attempts once to read <WordNum> 32 bit words from address <WordAddr>. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 51 The antenna constantly attempts to read <WordNum> 32 bit words from address <WordAddr>. Data that changes is transmitted via the interface. If a data carrier leaves the detection area, the status ‘05h’ (read command) is output. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 52 In the reply to write, <WordNum> returns the number of words to be written if <Status> is still 0xFF (command in progress). Once the command has been processed, <WordNum> always returns 0. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 53 If the fixed code was written so that it cannot be changed, a subsequent “Write Fixcode” command results in an error. Exception: The fixed code to be written is identical to the value already in the MDT. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 54: Key

    For MDT../2K-H, the following applies: Due to the block size of 8 bytes, the number of words parameter must be even. The word address then specifies the offset in 8-byte steps. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 55: Error/Status Messages

    The command is incorrect or incomplete, or the parameter is not in the valid range. Hardware error, e.g. no communication with the identification system. This is an internal device error. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 56: Id 200/C-Pdp Web Interface

    To do this, you need system administrator permission on the Windows 7 PC In the Control Panel select Phone and Modem If requested, enter the Location Information – only for dummy, because you don’t call ID 200 by phone modem. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 57 ID 200/C-PDP web interface 57/84 In the Modems tab, Add.. a modem, select Don’t detect my modem, I will select it from a list 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 58 Now you have to change the default settings of this new modem. Double click the entry and Change settings in the General tab. There may some delay until the dialog reappears. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 59 Confirm all the dialogs with OK. Important: Reboot the PC to keep these settings. Set up a new connection or network in the Network and Sharing Center within the Control Panel. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 60 If there are more than one modem installed on your system then you may asked: Select the Communications cable modem to which the ID 200/C-PDP is connected, enter a dummy phone number and enter a connection name, e.g. ID200. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 61 ID 200/C-PDP web interface 61/84 On Connect, it tries to dial, but Skip this … … and close the Dial-up window. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 62 Communications cable… to verify the settings: – Maximum speed (bps)set to 38400 – Enable hardware flow control unchecked, Back to ID200 Properties, remove the phone number and left it blank. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 63 In PPP Settings uncheck all the PPP parameter entries Verify the Security tab: – keep the Optional encryption (connect even if no encryption) – enable at least the Unencrypted password (PAP), don’t Automatically use your Windows logon name. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 64 In the IPv4 Properties, choose Advanced … … and disable Use default gateway on remote network, so the IP-traffic with other destinations than ID 200 will still going on. Confirm and close all dialogs by OK. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 65: Start The Id 200 Network Connection

    … or by the Network and Sharing Center. Click on the ID200 area and press the Connect button If all the info boxes like this are disappeared, the ID200 connection is established 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 66: Shutdown The Id 200 Connection

    To verify this, move over the systray, the ID200 entry must appear in the list of connections 8.1.4 Shutdown the ID 200 connection If you want to shutdown the ID200 connection, click Disconnect in the network connection panel. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 67: Website

    • Status of the antenna per channel (“Operation”): – Command currently active (“COMMAND ACTIVE”) – Command successfully completed (“COMMAND SUCCESSFUL ”) – No command active (“NO COMMAND ACTIVE”) 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 68: System Status

    Profibus with the changed address, after Power On, return to standard address 126 (7E) • Coding switch in the position FF: Address can be changed, restart of the Profibus with the changed address, changed address remains in place after Power On. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 69: Send Command Page In Id 200/C-Pdp Website

    MDT with the write command. This means that byte values can be written, which lie outside the representable ASCII range. A command may contain 99 characters in total. 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 70 With ID 200/C-PDP versions higher than 01.01.10, the replies of an enhanced command are shown after the page is reloaded. Move the MDT through the HF field first of all, then press the “Send Command” link again. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 71: Data Logging

    = destination (destination of the frame) with src/des = SYS (system)/ PDP (ProfibusDP connection)/ IO1 (serial interface/web server) CH1 (antenna connection channel 1) CH2 (antenna connection channel 2) = command code of the command 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 72 “d:ssss:wwww” with ssss=start address and wwww=WordNum = total length of the data package(“l:xxxx”) with xxxx=hexadecimal length data = the first up to 8 bytes of the data package in hexadecimal form (“HH.HH.HH.HH …”) Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 73: Technical Data

    Technical data 73/84 9 Technical data 9.1 Dimensions 136,6 00132000 Fig. 23: Dimensions communication module ID 200/C-PDP 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 74: Technical Data

    10 % at 30 V DC Current consumption 2 A incl. antennas Power consumption P0 2 W without antennas Electrical isolation Basic isolation according to DIN EN 50178, Rated insulation voltage 50 Veff Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 75 Power supply: M12 plug-in connection Protective ground: M4 grounding screw Diagnosis web interface: M12 plug-in connection PROFIBUS: M12 plug-in connection, B-coded Material housing Zink, powder-coated Installation Screw fastening Weight Approx. 500 g 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 76: Write/Read Distances In Air

    When the data carriers are mounted on steel, the read and write distance is reduced compared with assembly in air. The distance values for steel will be outlined in the next revision of this manual. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 77: Transmission Times

    Cycles n Time ms User data bytes Cycles n Time ms * DataHoldTime (10ms): 2 GSD I/O bytes: 64/64 PLC cycle ms: 1 = time = user data quantity Fig. 24: 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 78 Time ms Command Write, average value from 10 measurements* User data bytes Cycles n Time ms Command * DataHoldTime (10 ms): 2 GSD I/O bytes: 64/64 PLC cycle ms: 1 Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 79 Technical data 79/84 MDT../112-H read bytes = time = user data quantity Fig. 25: MDT../112-H write bytes = time = user data quantity Fig. 26: 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...

  • Page 80: Troubleshooting

    Check the line, the connection and the bus in the “DataExchange” state). place. terminator and repair them if necessary. The slave address is incorrect. Configure the same slave address on the device and on the master. Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...

  • Page 81: Ascii Table

    ASCII table 81/84 11 ASCII table ASCII ASCII ASCII ASCII Space ‘ “ & ‘ < > 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 82 82/84 ASCII table Bosch Rexroth AG, MIT: ID 200, 3 842 540 399/2016-11...
  • Page 83 ASCII table 83/84 3 842 540 399/2016-11, MIT: ID 200, Bosch Rexroth AG...
  • Page 84 Bosch Rexroth AG P. O. Box 30 02 07 D-70442 Stuttgart Germany Fax +49 (0) 711 811-7777 info@boschrexroth.de www.boschrexroth.com Subject to change without notice 3 842 540 399/2016-11...

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