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Bosch KBR28-3A manual available for free PDF download: Installation And Maintenance Instructions For Contractors
Bosch KBR28-3A Installation And Maintenance Instructions For Contractors (100 pages)
Residential Gas Condensing Boiler
Brand:
Bosch
| Category:
Boiler
| Size: 13.7 MB
Table of Contents
Table of Contents
2
Contents
3
1 Symbols and Safety Instructions
4
Explanation of Symbols
4
General Safety Instructions
4
2 Scope of Delivery
6
KBR - Residential Boiler for Space Heating and Loading of Indirect Fired DHW Tanks
6
KWB - Residential Combi Boiler for Space Heating and DHW Generation
6
3 Information about the Appliance
6
Fig. 1
6
Proper Use
7
Overview of Boiler Types
7
Rating Plate
7
Appliance Description
7
Accessories
7
Product Dimensions and Minimum Clearances
8
Ø1
8
Ø2
8
Appliance Layout Heating Boiler KBR
10
Heating Return
11
Heating Supply
11
Appliance Layout Combi Boiler KWB
12
Electrical Wiring Heating Boiler KBR
14
Electrical Wiring Combi Boiler KWB
16
Technical Data - Heating Boiler KBR 16-3
18
Table 4
18
Technical Data Heating Boiler KBR21-3
19
Technical Data Heating Boiler KBR 28-3
20
Technical Data Heating Boiler KBR 35-3
21
Technical Data Heating Boiler KBR 42-3
22
Technical Data Combi Boiler KWB 28-3
23
Technical Data Combi Boiler 35-3
24
Technical Data Combi Boiler KWB 42-3
25
Condensate Composition
26
4 Regulations
26
Compliance with Standards and Regulations
26
Operating Limits of the Boiler
27
Additional Regulations for Installations in the Commonwealth of Massachusetts
27
5 Common Applications of KBR Boilers
28
Multiple Zones Using Zone Valves with DHW
28
Utilizing the LLH
28
Wiring - Multi Zone with Zone Valves and LWCO
29
Multiple Zones Using Circulators with DHW
30
To Utilize the LLH
30
Wiring
31
6 Installation
32
Important Notes
32
Other Important Information
33
Water Supply Pressure
33
Comparing the Size of the Integrated Expansion Vessel (KWB-3A Boiler Only)
34
Kbr
34
Selecting the Installation Location
34
Selecting the Installation Location
35
Low Loss Header (LLH) Utilization
35
To Utilize the LLH
35
Locating the Appliance
36
Positioning the Appliance
36
Installing a Low Water Cut off (LWCO)
36
Connecting the Flue Gas Accessories
38
Installation of the Exhaust and Air Intake
39
Approved Examples of Horizontal and Vertical Venting Installations
43
Vent and Combustion Pipe Lengths
46
Testing Gas and Water Connections for Leaks
47
7 Elecrical Connection
47
Electrical Connections in the Junction Boxes
47
Access to Junction Boxes
47
Connecting the BUS-System
47
High Voltage Junction Box
48
Connecting an External Heating Zone Pump or DHW Recirculation Pump
48
DHW Tank Loading Pump or 3-Way Valve with Spring Return
48
Connecting Mains Power Supply
49
Low Voltage (LV) Junction Box
49
DHW Tank Temperature Sensor Connection
50
Connecting the LWCO Device
50
8 Commissioning
51
Before Operating the Appliance
51
Switching the Appliance ON/OFF
51
Setting up Space Heating
52
Programming the Bosch Room Controller
52
After Commissioning
52
Kbr
53
Tank: Setting the DHW Temperature
53
Kwb
53
DHW Temperature
53
Setting Manual Summer Mode
53
Setting Frost Protection
54
Activating the Key Pad Lock
54
9 Kbr
54
Disinfection
54
10 Boiler Circulator
55
Pump Anti-Seize Protection
55
Changing the Pump Curve of the Boiler Pump
55
11 Heatronic Boiler Control Settings
56
Guideline to Service Functions
56
Overview of Service Functions
56
11.2.1 First Service Level
56
Second Service Level
57
Description of the Service Functions
57
11.3.1 First Level Service
57
11.3.2 Second Service Level
61
12 Gas Type Conversion
62
Installation Location Higher than 2,000 Feet (610M) above Sea Level
63
Setting the Gas/Air Ratio (CO2 or O2)
63
Dynamic Gas Pressure Test
64
13 Flue Gas Test
65
Emissions Test Button
65
Measuring CO Content of the Flue Gas
65
14 Environmental Protection
66
Environmental Protection and Disposal
66
15 Inspection and Maintenance
66
Description of Various Steps
66
Calling up the Latest Fault (Service Function 6.A)
66
15.1.2 Fresh Water Filter in the Cold Water Pipe
66
Plate Type Heat Exchanger (Only Combi Boiler KWB
66
15.1.4 Checking the Electrodes
68
15.1.5 Burner Servicing
68
15.1.6 Heat Exchanger Block Inspection and Cleaning
69
15.1.7 Cleaning Condensate Trap
70
15.1.8 Checking the Mixer Diaphragm
70
15.1.9 Expansion Vessel
71
15.1.10 Setting the Boiler Water Pressure
71
15.1.11 Testing System Water Quality
71
15.1.12 Checking the Electrical Wiring
71
Checklist for Annual Inspection and Maintenance
72
16 Display
73
Readings on the Display
73
17 Faults
74
Troubleshooting
74
Faults that Are Shown on the Display
75
Faults that Are Not Shown on the Display
77
Check Sensor Values
78
Outdoor Temperature Sensor
78
Accessory)
78
17.4.2 Additional Supply Temperature Limiter
78
Supply Temperature Sensor, DHW Temperature Sensor, External Supply Temperature Sensor
78
17.4.4 Replacement Code Plug
78
18 Commissioning Log for the Appliance
79
19 Spare Parts
81
Group 1 - Sheet Metal - Greenstar
82
Group 2 - Burner/Heat Exchanger - Greenstar
84
Group 3 - Gas Valve / Fan / Mixing Chamber - Greenstar
86
Group 4 - Pipes Combi Boiler KWB
88
Group 5 Pipes Heat Only Boiler KBR
90
Greenstar
92
Group 6 - Control Box - Greenstar
92
Group 7 - Hydraulic Block - Combi Boiler KWB
94
Greenstar
94
Group 8 - Accessories for Service/Installation - Greenstar
96
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