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Bosch GC7000FP 500 Manuals
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Bosch GC7000FP 500 manual available for free PDF download: Installation And Service Instructions Manual
Bosch GC7000FP 500 Installation And Service Instructions Manual (80 pages)
Floor standing gas condensing boiler
Brand:
Bosch
| Category:
Boiler
| Size: 41.56 MB
Table of Contents
Table of Contents
2
1 Explanation of Symbols and Safety Instructions
4
Explanation of Symbols
4
General Safety Instructions
4
2 Product Information
5
Intended Use
5
Importer
5
Permissible Fuels
5
Scope of Delivery
5
Accessories
6
Tools, Materials and Assembly Aids
6
The Heating System Is Operated and Monitored Via App or Web Portal
6
Product Overview
6
Product Description
6
Dimensions and Specifications
8
Dimensions and Connections Condens 7000 FP
8
3 Regulations
10
Duty to Obtain a Permit and Provide Notification
10
Validity of Regulations
10
Notes on Installation and Operation
10
Installation Location
10
Quality of the Heating Water
11
Pipework Quality
11
Combustion Air Quality
11
Combustion Air/Flue Gas Connection/Air Vents
11
Frost Protection
11
4 Transporting the Boiler
12
Remove the Burner to Reduce the Transport Volume, and Install
12
Transporting the Boiler by Crane
14
Lifting the Floor Standing Boiler off the Pallet
15
Transporting the Boiler on Rollers
16
5 Installation
17
Installation Location Requirements
17
Preventing Noise Disturbance for End-Users
17
Single Boiler (350
17
Levelling the Floor Standing Boiler
18
Installing the Condensate Pipes
18
Installing the Condensate Neutraliser
19
Establishing the Flue Gas Connection
19
Connecting the Air Supply (for Balanced Flue Operation)
21
Hydraulic Connection
21
Connecting the Flow
22
Connecting the Return
22
Installing the Safety Assembly on the Flow (on Site)
22
Installing the DHW Cylinder
23
Establishing the Fuel Supply
23
Filling the Heating System and Checking for Leaks
24
Install the Side Tie Bars and Hood Front/Centre
24
6 Electrical Connection
25
Installing the Control Unit
25
Establishing the Power Supply Connection and Installing the Cables
25
7 Commissioning
26
Checking the Operating Pressure
26
Checking for Leaks
27
Recording Gas Parameters
27
Checking Device Equipment
27
Venting the Gas Line
28
Supply Air and Flue Gas Connection
28
Check Supply and Extract Ventilation and Flue Gas Connection
28
Checking the Flue Gas Damper (Scope of Delivery of Flue Gas Cascade Set)
29
Making the Heating System Operational
29
Commissioning the Control Unit and Burner
29
Switching on the Boiler at the Control Unit
29
Carrying out a Flue Gas Test
29
Measuring the Gas Supply Pressure and Static Pressure
29
Check and Adjust the Gas/Air Ratio
30
Carry out a CO2 Adjustment at Full Load ? ( to at Least 70%)
30
Carry out an Adjustment and Check of the CO2
30
Level at Low Load
30
Check the CO2 Adjustment at Full Load ? ( at Least 70%)
31
Recording Measurements
31
Flue Resistance
31
CO Content
31
Concluding the Flue Gas Test
31
Set the Standard Display at the Control Unit
31
Function Tests
31
Checking the Ionisation Current (Flame Current)
31
Checking Tightness During Operation
32
Installing Casing Panels
32
8 Briefing the User, Handing over Technical Documents
32
9 Shutdown
33
Shutting down the Heating System Via the Control Unit
33
Shutting down the Heating System in an Emergency
33
10 Environmental Protection and Disposal
33
11 Inspection and Maintenance
34
Preparing the Floor Standing Boiler for Inspection
34
Detailed Overview of Boiler Components
35
General Work
37
Internal Tightness Test
37
Determining the Testing Volume
37
Carrying out Gas Tightness Test
38
Checking the Heating System Operating Pressure
39
Measuring the Carbon Dioxide Content
39
Removing the Burner
39
Burner in Maintenance Position
42
Cleaning the Burner and Heat Exchanger
43
Clean the Burner
43
Clean the Heat Exchanger
43
Inspecting the Burner Electrodes
46
Testing the Differential Pressure Switch
47
Replacing Components
47
Removing the Air/Gas Ratio Control Valve
47
Changing the Gas Filter
47
Removing the Fan
48
Replacing Components According to the Service
48
Life
48
Refitting Detached Parts
49
Refitting Parts Removed
49
Fitting the Fan
50
Fitting the Ventilation Air Collector and Air/Gas Ratio Control Valve
50
Installing the Burner
50
Fitting the Gas Line to the Gas Valve
51
Installing the Ventilation Air Unit
51
Check for Leaks During Operation
51
Checking the Ionisation Current
51
Completing Inspection and Maintenance
52
Removing Measuring Devices
52
Installing Casing Parts
52
Checking the Gas/Air Ratio
52
Confirming Inspection and Maintenance
52
12 Emergency Operation
52
Resetting Faults in Emergency Mode
52
13 Troubleshooting
52
Recognising the Operating Condition and Clearing
53
Faults
53
Resetting Pressure Monitor
53
Calling up the Fault History
54
14 Operating and Fault Displays
55
Control Unit Status Indicators
55
Service Displays
56
Control Unit Fault Displays
56
Status Indicator of the Burner Control Unit
64
15 Check Temperature Switch
65
16 Testing the Differential Pressure Switch
65
Test the Continuity of the Differential Pressure Switch at Negative Pressure
65
Testing the Differential Pressure Switch for Continuity
66
17 Appendix
67
Technical Data
67
Sensor Curves
69
Temperature Sensor at Digital Burner Control Unit
69
Hydraulic Resistance
70
Connection Diagrams
70
Control Unit Connection Diagram
70
Burner Control Unit
70
Setting
71
Diagrammatic Representation of Supply Air/Flue Gas Monitor and Gas Tightness
71
System Commissioning Report
72
Inspection and Maintenance Protocols
73
Data Protection Notice
77
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