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Nokia 9210 Service Manual
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Nokia 9210 Service Manual

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See also: Owner's Manual , User Manual
Nokia Mobile Phones Customer Care E&A
Technical Services Repair Concepts
Owner
Function
Approver
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Location
Copyright © Nokia Mobile Phones. This material, including documentation and any related computer
programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying,
including reproducing, storing, adapting or translating, any or all of this material requires the prior
written consent of Nokia Mobile Phones. This material also contains confidential information, which may
not be disclosed to others without the prior written consent of Nokia Mobile Phones.
Change History:
Version Date
0.1
19.07.2001
1.0
19.07.2001
Service Manual 9210 Level 2
Service Manual 9210

Service Level 2

: Marco Wydmuch
: NMP Customer Care E&A Technical Services Repair Concepts
: Manager Repair Concepts
:
: 1.0 Approved
: Extranet IWR/PWS
Status
Handled By
Draft
Marco Wydmuch
Approved
Marco Wydmuch
PAGE 1 (50)
Confidential
Comments
initial draft
approved by Klaus Borgmann
Copyright 2001 © Nokia Mobile Phones
Version 1.0 Approved
19.07.2001

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Summary of Contents for Nokia 9210

  • Page 1: Service Level

    Copyright © Nokia Mobile Phones. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones.
  • Page 2 19.07.2001 Introduction The purpose of this document is to give Nokia service level 2 workshops aids to carry out service for 9210. The use of this Service Manual is only for Nokia authorized service partners additionally to other service documentation like Service Bulletins.

  • Page 3: Table Of Contents

    PAGE 3 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Table of content 1. Exploded View and Partslist ....................4 2. Bill of repair ..........................5 3. Accessories ..........................6 4. Disassembly/Assembly Instructions ................

  • Page 4: Exploded View And Partslist

    PAGE 4 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 1. EXPLODED VIEW AND PARTSLIST Card Cover 9451767 Antenna 0660214 Antenna Pin 9517065 Plugs set 4 pcs. 9470014 Front Cover Assembly 9467043 Screws M1.

  • Page 5: Bill Of Repair

    PAGE 5 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 2. BILL OF REPAIR PART NO PG PART NAME 0201784 70 DL2S UI WITH LCDS LINDA SPARE 9517065 24 ANTENNA PIN RAE-3 0660214 36 ANTENNA TURN.900/1800MHZ GSM/PCN...

  • Page 6: Accessories

    PAGE 6 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 3. ACCESSORIES For the list of Service Tools please refer to the Extranet document: Service Tools Level 1. General Accessories Battery Pack BLL-3 BLL-3 is a lithium ion battery with 1300 mAh capacity.
  • Page 7 PAGE 7 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Fast Travel Charger ACP-9 Operating within the voltage range 90 V...264 V AC (50 Hz...60 Hz), the Fast Travel Charger is practically current independent in normal office and house- hold use.
  • Page 8 PAGE 8 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Data Cable DLR-2 RS-232 Data cable DLR-2 to be used for PC connectivity and fax mode. Con- nected between PC serial port and transceiver system connector.
  • Page 9 PAGE 9 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Memory Card DTS-16 The PDA includes a synchronous serial interface that is compatible with the Multimedia Card Bus (MMC) Protocol. The MMC is a changeable Flash or ROM memory card with variable memory size, DTS-16 memory capacity is 16Mbytes The MMC connector is located on the BS8 Module.
  • Page 10 PAGE 10 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Portable Accessories Audio Headset HDC-8L The audio headset can be used for normal voice calls instead of the PC audio. Product Code...
  • Page 11 PAGE 11 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Mobile Charger LCH-9 Charging adapter for car environment; Input voltage 9...32 V Output voltage 7.8 V /+1.4V/–1.0V) Charger type Switching mode power supply Operation quick charge (<...
  • Page 12 PAGE 12 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Belt Clip BCH-17 Used to carry the phone on belt. Installation Belt clip is fixed to belt. The coun- terpiece is fixed to B cover of the transceiver. The belt part is equipped with a latch to ensure firm retention and easy removal.
  • Page 13 PAGE 13 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Carry Case CBR-44 Used to carry the phone on belt. Product Code Carry Case CBR-44 ..
  • Page 14 The front slot provides data connection between the deskstand connected PC and the RAE-3. The host PC is connected by Nokia data cable to the rear of the desk stand. The PC must have the Nokia ”Share” software running for the data transfer to the PC to be successful.
  • Page 15 PAGE 15 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Advanced Handsfree Car Installation Kit CARK109 HHS-13 MKU-1 HFU–2 CRM-1 PCH–4J AMD-2 HFS–12 HFM-8 HSU-1 Item: Accessory: Type Product code: Active Car Cradle...
  • Page 16 PAGE 16 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Advanced Active Car Holder CRM-1 The holder for the mobile phone is attached to the vehicle’s interior in a conve- nient position using the swivel mount HHS-13. The mounting is secured with a screw (included with HHS-13).
  • Page 17 PAGE 17 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Swivel Mount HHS-13 HHS-13 offers two installation methods for the holder CRM-1. Either use all components to make a swivel mount, or use the flat mounting plate for a fixed position.
  • Page 18 PAGE 18 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Advanced HF Unit HFU-2 The handsfree unit HFU-2 enables the phone to operate in handsfree mode and it is attached to the vehicle interior using the mounting plate MKU-1.
  • Page 19 PAGE 19 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Power Cable PCH-4J The power cable connects to the DC socket in HFU-2 and to the vehicle’s pow- er supply. See section ”Installation” for more information.
  • Page 20 PAGE 20 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 External HF Speaker HFS-12 The external HF speaker connects to the SPEAKER socket in HFU-2. Twist the plug clockwise to lock firmly in place.

  • Page 21: Disassembly/Assembly Instructions

    PAGE 21 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 4. DISASSEMBLY/ASSEMBLY INSTRUCTIONS Attention: Before starting this procedure you must take care of ESD precautions like being in your ESD- area and connecting your armwrist.
  • Page 22 PAGE 22 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Unplug the Coax Connector. Open the two screws at the top of the display and protect the display with a foil against dust and scratches. If you don’t want to change the CMT-...
  • Page 23 PAGE 23 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Take care of the guiding pin of the display. This is also the first step when replacing the display. Open the System Connector with your fingers.
  • Page 24 PAGE 24 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 It is important that the Coax Cable is guided like in the photo. Otherwise it damaged easily when assembling the module. When assembling the unit you start with putting the UI/Module into the Screenframe.
  • Page 25 PAGE 25 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Plug-in System Connector through slightly pressing it down with one finger. Plug-in the Coax Connector. your torquedriver with 16 Ncm as seen in the picture. Please do not underestimate the use of the right torque.
  • Page 26 PAGE 26 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Replace the phone keypad. Begin the replacement of the A-Cover from the antenna side on. Make again sure that the Connector Flex and the Flex Cover is under the A-Cover.
  • Page 27 PAGE 27 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 To complete your service actions please do the functional testing. You may have to adjust the brightness and contrast of the PDA-Display in “control...

  • Page 28: Backup Of User Data And Applications

    PAGE 28 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 5. BACKUP OF USER DATA AND APPLICATIONS To back up and restore user data to and from the multi media card (MMC)

  • Page 29: Sw-Update

    PAGE 29 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 6. SW-UPDATE SW-Update with FLS-4 is currently under construction and will be updated as soon as possible. This is the update procedure for FPS-8 Flashbox.
  • Page 30 PAGE 30 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 31 PAGE 31 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 32 PAGE 32 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 33 PAGE 33 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 34 PAGE 34 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 35 PAGE 35 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 36 PAGE 36 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 37 PAGE 37 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 38 PAGE 38 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 39 PAGE 39 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 40 PAGE 40 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 Service Manual 9210 Level 2 Copyright 2001 © Nokia Mobile Phones...

  • Page 41: User Interface Layout

    PAGE 41 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 7. USER INTERFACE LAYOUT Antenna Pin Coax Cable Coax Connector X007 Don’t touch the contacts with your fingers. Use gloves to avoid corrosion!

  • Page 42: Troubleshooting

    PAGE 42 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 8. TROUBLESHOOTING 8.1 NO CHARACTERS ON CMT LCD CMT LCD faulty - connection - optical condition Check connector X007and X001. - mechanical condition...

  • Page 43: No Pda Lcd Function

    PAGE 43 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 8.2 No PDA LCD function PDA LCD faulty - connection Check connector - optical condition X001, X002 and - mechanical condition X003.

  • Page 44: No Pda Backlight

    PAGE 44 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 8.3 No PDA backlight PDA Backlight faulty Switch the Backlight on/off/on Backlight Change DL2S Backlight Send to Service Center Service Manual 9210 Level 2...

  • Page 45: Phone Keymat Problems

    PAGE 45 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 8.4 Phone keymat problems Phone Keymat problems Clean the UI module Keymat funktion Change the Key mat Keypad funktion Change DL2S Keypad...

  • Page 46: No Service

    PAGE 46 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 8.5 No service No service No service with ext. antenna? Check the connection between coax cable and UI module Check the antenna pin...

  • Page 47: Cmt And Keymat Illumination Problems

    PAGE 47 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 8.6 CMT and keymat illumination problems CMT and Keymat illumination problems Check connector X001 Lights ok? Change DL2S Lights Send to Service Center Service Manual 9210 Level 2 Copyright 2001 ©...

  • Page 48: Esd Protection Requirements

    PAGE 48 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 9. ESD PROTECTION REQUIREMENTS Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Partner has to take care of at least some precautions like ESD restricted area, floor, table, covering, chair(s), shoes or armwrist.

  • Page 49: Service Notes

    PAGE 49 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 10. SERVICE NOTES We recommend using Service Notes when shipping phones to other Service Partners. It prevents the product from scratches, it is ESD-proved and has the possibility to give...

  • Page 50: Gonogo Tester

    PAGE 50 (50) Version 1.0 Approved Nokia Mobile Phones Customer Care E&A Technical Services Repair Concepts Confidential 19.07.2001 11. GONOGO TESTER The Acterna/Wavetek GoNoGo Tester has to be used to carry out the final test after your service action to guarantee the functionality of the phone.

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