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Bosch Rexroth HYQUIP SYHNC100-SEK 3X Series Operating Instructions Manual
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Bosch Rexroth HYQUIP SYHNC100-SEK 3X Series Operating Instructions Manual

Digital controller assembly for the secondary control of axial piston units
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Digital controller assembly
for the secondary control of
axial piston units
Type SYHNC100-SEK...3X
Operating Instructions
RE 30162-B/04.11
Replaces: 06.10
English

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Summary of Contents for Bosch Rexroth HYQUIP SYHNC100-SEK 3X Series

  • Page 1 Digital controller assembly RE 30162-B/04.11 for the secondary control of Replaces: 06.10 axial piston units English Type SYHNC100-SEK...3X Operating Instructions...
  • Page 2 © This document, as well as the data, specifications and other information set forth in it are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without our consent.

  • Page 3: Table Of Contents

    10.2 Disassembling the digital controller assembly ........40 10.3 Preparing the components for storage/further use ......... 40 11 Disposal ......................41 11.1 Environmental protection ................ 41 11.2 Return to Bosch Rexroth................. 41 11.3 Packagings ..................... 41 11.4 Materials used..................41 11.5 Recycling ....................41 12 Extension and conversion ................

  • Page 4: About This Document

    4/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 About this document About this document Validity of the documentation This documentation applies to the SYHNC100-SEK...3X digital controller assembly of the VT-HNC100 product family. For the precise identification of the products see chapter 4.3 "Identification of the product"...
  • Page 5 RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 5/44 About this document 1.3.1 Safety instructions In this documentation, safety instructions are indicated whenever sequences of operations are explained which bear the risk of personal injury or damage to property. The measures described for preventing these hazards must be observed.
  • Page 6 6/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 About this document 1.3.4 Abbreviations The following abbreviations are used in this documentation: Table 5: Abbreviations Abbreviation Meaning ontroller etwork entral rocessing nput/ utput lectro agnetic ompatibility uman achine nterface ydraulic umerical...

  • Page 7: Safety Instructions

    RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 7/44 Safety instructions Safety instructions General information on this chapter The SYHNC100-SEK controller assembly has been manufactured according to the accepted rules of current technology. However, there is still the risk of injury and damage to property if you do not observe this chapter and the safety instructions in this documentation.

  • Page 8: Qualification Of Personnel

    Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Safety instructions Bosch Rexroth AG does not assume any liability for damages caused by not intended use. The user assumes all risks involved with not intended use. Not intended use of the product includes: •...

  • Page 9: Product- And Technology-Related Safety Instructions

    RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 9/44 Safety instructions • Please observe the safety-relevant information and risk specifications in the operating instructions of the manufacturer of the connected hydraulic system before commissioning the control with a hydraulic system. •...

  • Page 10: Personal Safety Equipment

    10/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Scope of delivery Personal safety equipment Check specified personal protection for completeness and protective effect and have it available. (Please observer customer requirements and personal protection list!) Scope of delivery The scope of delivery includes: •...

  • Page 11: Information On This Product

    RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 11/44 Information on this product Information on this product Performance description The SYHNC100-SEK..3X digital controller assembly is an NC control for closed- loop speed control, closed-loop torque control as well as open-loop torque control of 1 to 4 mechanically coupled control axes with 4 subordinate swivel angle controllers for axial piston units of type A4VS..DS1(E).

  • Page 12: Product Identification

    12/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Information on this product Product identification SYHNC100 SEK 00 S000 SYHNC100 = Series device Software option S000 = without Version for secondary control = SEK Hardware option Number of secondary units 00 =...

  • Page 13: Pin Assignment (2-Lvdt Version)

    RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 13/44 Information on this product Pin assignment 2-LVDT version) slot1 slot2 X8M1 X8M2 18-30V 3.3V RUN BUS X2D2 X2D1 X7P/C X2A2 X2A1 HNC100 PROFIBUS DP Power CANopen reserved reserved reserved CAN_L RxD/TxD-P 18 – 30 V...
  • Page 14 14/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Information on this product Pin assignment (SLOT 1) SLOT 1 X8M1 - ENCODER | LVDT / port IW9 / AWX Signal Description of IW9 Description of AWX LVDT1 IW9-1 GND AWX1 Pin 1...
  • Page 15 RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 15/44 Information on this product Pin assignment (SLOT 2) SLOT 2 X8M2 - ENCODER | INK1 Signal INK description SSI description –B –Ua2 / GEL293 Pin G + Clk + CLK reserved reserved...

  • Page 16: Pin Assignment (4-Lvdt Version)

    16/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Information on this product Pin assignment 4-LVDT version) slot1 slot2 slot3 slot4 X8M2 X8M4 X8M1 X8M3 18-30V 3.3V RUN BUS X2D1 X2D2 X2D3 X2D4 X7P/C X2A1 X2A2 X2A3 X2A4 HNC100 PROFIBUS DP...
  • Page 17 RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 17/44 Information on this product Pin assignment (SLOT 1) SLOT 1 X8M1 - ENCODER | LVDT / port IW9 / AWX Signal Description of IW9 Description of AWX LVDT1 IW9-1 GND AWX1 Pin 1...
  • Page 18 18/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Information on this product Pin assignment (SLOT 2) SLOT 2 X8M2 - ENCODER | LVDT / port IW9 / AWX Signal Description of IW9 Description of AWX LVDT3 IW9-3 GND AWX3 Pin 1...
  • Page 19 RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 19/44 Information on this product Pin assignment (SLOT 3) SLOT 3 X8M3 - ENCODER | INK1 Signal INK description SSI description –B –Ua2 / GEL293 Pin G + Clk + CLK reserved reserved...
  • Page 20 20/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Information on this product Pin assignment (SLOT 4) SLOT 4 X8M4 - ENCODER | INK2 Signal INK description SSI description –B –Ua2 / GEL293 Pin G + Clk + CLK reserved reserved...

  • Page 21: Transport And Storage

    RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 21/44 Transport and storage Transport and storage There are no special transport instructions for this product. You must, however, observe the notes in chapter 2 "General safety instructions" and comply with the environmental conditions for storage and transport which are detailed in the technical data of data sheet 30162.

  • Page 22: Assembly

    22/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Assembly Assembly NOTE Risk of short circuit! Water may condense within the housing! Let the SYHNC100-SEK...3X acclimate itself for several hours, as otherwise water may condense in the housing. The housing of the SYHNC100-SEK...3X is perforated. According to the existing protection class, dirt and fluids may easily enter and cause failures and a short circuit! Safe functioning of the SYHNC100-SEK...3X is thus no longer ensured.

  • Page 23: Recommended Accessories

    Assembly Recommended accessories The following accessories are recommended for the connection of the SYHNC100-SEK...3X controller assembly. These accessories are not included in the scope of delivery, and can be ordered separately from Bosch Rexroth. Table 6: Accessories Component Material number...
  • Page 24 24/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Assembly 6.3.4 Screening For signal lines, only cables with a copper braid shield should be used. The cable shield is extensively connected with the metallized connector housing and only on the SYHNC100-SEK...3X side. This is achieved by pushing the shield back and clamping under the pull relief.

  • Page 25: Syhnc100-Sek

    RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 25/44 Assembly SYHNC100-SEK...3X mechanical assembly Assemble the SYHNC100-SEK...3X on a top hat rail as follows: Carefully engage the rear wall of the SYHNC100-SEK...3X housing on a top hat rail and check for safe seat. The mechanical contact points on the elastic rear wall of the SYHNC100-SEK...3X allow for a safe seat on the top hat rail...
  • Page 26 26/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Assembly 6.4.1 Wiring example for the SYHNC100-SEK...3X Use of pre-assembled breakout cables at the X8M encoder connector interface and the analog I/O X2A Fig. 4: Breakout cable with HD-SUB, 15-pole Shield clamp: the open end of the assembled breakout cable is connected with the terminal block.
  • Page 27 RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 27/44 Assembly NOTE: On the side of the breakout cable, all wires must be connected to the terminal strip. Otherwise there is a risk of short circuit! The earthing of the control cabinet must be considered accordingly.
  • Page 28 28/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Assembly Table 7: Pin assignment Slot X2A1 AIO (analog) Slot 1 X8M3/4 Encoder Incremental Black Pin 1 Vin 1 + Pin 1 –Ua2 / GEL293 Pin G Pink Pin 2 Vin 1 -...
  • Page 29 RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 29/44 Assembly 6.4.2 Wiring instructions for pressure transducers The figure shows a wiring example. Screening is not taken into account. See chapter 6.4.1 "SYHNC100-SEK...3X wiring". Fig. 7: Wiring for pressure transducers...
  • Page 30 30/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Assembly Fig. 8: Forwarding of a pressure transducer signal...
  • Page 31 RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 31/44 Assembly 6.4.3 Description of the LEDs At the front side of the SYHNC100-SEK...3X unit, there are the following 3 LED displays: • 3.3 V: Voltage supply of the SYHNC100-SEK...3X is OK. •...
  • Page 32 32/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Assembly Fig. 10: VT-HNC100 address with CANopen Fig. 11: Baud rate for CANopen...
  • Page 33 RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 33/44 Assembly 6.4.5 PROFIBUS DP The PROFIBUS DP interface as well as the operation of the SYHNC100-SEK...3X via CANopen is described in detail in the online help. Fig. 12: RROFIBUS DP interface...
  • Page 34 34/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Assembly 6.4.6 Setting the address switch The address switch is located at the front side of the housing of the SYHNC100-SEK...3X. A binary setting of 1 to 127 addresses is possible. In switch position 0 = boot mode, all data can be transferred.
  • Page 35 RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 35/44 Assembly Fig. 14: PROFIBUS DP baud rate...

  • Page 36: Commissioning

    36/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Commissioning Commissioning First commissioning NOTE Uncontrolled connection or disconnection of plug-in connectors! The device might be destroyed. Before installation works, and before connecting or disconnecting plug-in connectors to or from the device, the device must be disconnected from the voltage supply or reliably de-energized.

  • Page 37: Installation Requirements

    RE 30162-B/04.11 | SYHNC100-SEK...X Bosch Rexroth AG 37/44 Commissioning Installation requirements The following system specifications are required for the PC program WIN-PED®: • IBM PC or compatible system • Windows XP • Main memory (recommendation: 512 MB) • 100 MB of available hard disk capacity An interface cable RS232 (length 3 m;...

  • Page 38: Operation

    38/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Operation Please observe the instructions for the installation program when installing WIN-PED®. After having installed the program, you can start it by clicking on it. Operation During normal operation, the user does not need to intervene.

  • Page 39: Maintenance And Repair

    Bosch Rexroth AG. For repair and maintenance works, send the unit to the service address specified in chapter 15. Devices returned to Bosch Rexroth for repair must be sent in geniune packaging. Repaired devices are returned with default settings.

  • Page 40: Disassembly And Replacement

    40/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Disassembly and replacement Disassembly and replacement 10.1 Preparing disassembly NOTE The device might be destroyed! Decommission the entire system as described in the overall system manual. De-energize the device and all connected components.

  • Page 41: Disposal

    11.2 Return to Bosch Rexroth The products manufactured by us can be returned to us for disposal purposes at no costs. However, the precondition is that there are no spurious adherences or any other contamination.

  • Page 42: Extension And Conversion

    42/44 Bosch Rexroth AG SYHNC100-SEK...3X | RE 30162-B/04.11 Extension and conversion Extension and conversion The SYHNC100-SEK...3X must neither be extended nor converted. If you convert the SYHNC100-SEK...3X, warranty will expire. Troubleshooting 13.1 How to proceed for troubleshooting • Always work systematically and focused, even when under time pressure.

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