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Sony K-55XR80 Original Manual
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Sony K-55XR80 Original Manual

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ORIGINAL MANUAL ISSUE DATE: 2024.07
Model:
K-55XR80
K-65XR80
K-55XR83
K-65XR83
K-55XR84
K-65XR84
Conditions of Use:
(1) Please use this information only for the purpose of performing repair and recycling Sony products. Using
this information for any purpose other than the purpose described foregoing is forbidden.
(2) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in
whole or in part without the prior written permission of the author.
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this
information is up-to-date before using it.
Dismantling Information for Use
by Professional Recyclers
K-77XR80
K-77XR83
K-77XR84
9-888-927-42
OLED TV
Sony EMCS (Malaysia) Sdn. Bhd. HES-M
© 2024

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Summary of Contents for Sony K-55XR80

  • Page 1 Conditions of Use: OLED TV (1) Please use this information only for the purpose of performing repair and recycling Sony products. Using this information for any purpose other than the purpose described foregoing is forbidden. (2) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written permission of the author.
  • Page 2 MODEL LISTS MODEL REMOTE DESTINATION RMT-TX450E RMF-TX920U K-55XR80 CEI, UKA RMF-TX450E / K-55XR83 RMF-TX920U K-55XR84 K-65XR80 CEI, UKA RMF-TX450E / K-65XR83 RMF-TX920U K-65XR84 K-77XR80 CEI, UKA RMF-TX450E / K-77XR83 RMF-TX920U K-77XR84...
  • Page 3 TOOLS & EQUIPMENTS 1 LIST OF ITEMS TO PREPARE Screwdriver (e.g., #2 Phillips Screwdriver). ii. Multimeter. iii. ESD W rist Straps. iv. Metal Washer (Flat) or Coin - to remove Rear Cover. Thickness: approx. 1.5 mm Diameter: 20~25 mm (wrap in tape (L=50 mm)) v.
  • Page 4 Replace these components with Sony parts whose part *Use care when handling the wires or connectors. Damaging the wires may numbers appear as shown in this manual or in supplements published by Sony. cause a short. Circuit adjustments that are critical for safe operations are identified in this *Protect the panel from ESD to avoid damaging the electronic circuit.
  • Page 5 SAFETY NOTES *W hen transporting by hand, do not put pressure on the panel and the • The screen and cabinet get warm when this TV set is in use. This is not a frame around the screen. malfunction. 3) Precautions to Protect the Screen from Damage. Image retention.
  • Page 6 SAFETY NOTES To reduce the risk of image retention: Caution: • Fill the screen by changing [Wide mode] to eliminate the black bars. • The Panel refresh function may affect the panel. As a reference, perform the Select [Wide mode] other than [normal]. Panel refresh only once a year, do not perform it more than once a year as it •...
  • Page 7 SAFETY NOTES 1-3. Caution_for_Board_handling. ESD cushion / sheet Please use a bag containing the board or a special seat The following problems will occur due to handling of the IC mounted on the board ・Solder crack due to substrate handling (stress). ・IC breakdown due to static electricity (ESD).
  • Page 8 SAFETY NOTES 1) Caution for Board handling(Stress).Be sure to observe the following contents Regardless of good or defective board, always put it on ESD cushion slowly Hold the board with both hands Keep vertical position and put in/take out from Box. Always put into ESD bag Do not hold or push Heat-Sink then place into Box/Container Box Handle with care.
  • Page 9 SAFETY NOTES ※Installation example of wrist-strap. 2) Caution for Board handling (ESD).Be sure to observe the following contents Please connect the clip to the metal part of the chassis of the TV with the wristband grounded. Below is a grounding example of each model. When take off Rear-Cover, do not touch board Use ESD wrist-strap ＜K*-65Z9F＞...
  • Page 10 SAFETY NOTES 1-5. Safety Check-Out Stabilized power supply instrument and isolated voltage transformer: Use too much current capacity and isolated voltage transformer does not need After correcting the original service problem, perform the following safety to use stabilized power supply equipment. checks before releasing the set to the customer:- Specification of RMS voltmeter: Input resistance >...
  • Page 11 SAFETY NOTES 1-7. How to Find a Good Earth Ground. 1-8. Lead Free Information The circuit boards used in these models have been processed using Lead 1) A cold-water pipe is a guaranteed earth ground; the cover-plate Free Solder. The boards are identified by the LF logo located close to the retaining screw on most AC outlet boxes is also at earth ground.
  • Page 12 SAFETY NOTES This notice applies only Rechargeable Remote commanders. [How to store batteries] 8) Do not short-circuit a cell or battery. Do not store cells or batteries Instructions on how to replace the battery will be provided separately, haphazardly in a box or drawer. Where they may short-circuit each other or but please note the following.
  • Page 13 SAFETY NOTES This notice applies only Rechargeable Remote commanders. Instructions on how to replace the battery will be provided separately, but please note the following. [SPECIFICATIONS] System requirements for battery charge using USB. A commercially available USB AC adapter capable of supplying an output current of 0.5 A (500 mA) or more.
  • Page 14 DISASSEMBLY AND REMOVAL CAUTION 55” --Highlighted in red Stand Model-- Cannot disassemble Rear Cover with standing position. REAR COVER -UM55:Please remove stand & put in lay down position Before go to step 1: before performing service. - Adjust set condition following service position --Highlighted in red Stand Model-- Destination STAND TYPE...
  • Page 15 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Unhook the bottom hook and under cover hook. <1> <2> ① Insert jig at & unhook center hook. ② Unhook two hooks closest to center simultaneously to prevent lock back.
  • Page 16 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Insert jig in between rear cover & bezel (most bottomrefer ② Ensure the jig or ruler is pulled backward. datum) &...
  • Page 17 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 4. Unhook left side hooks (4 hooks). Legend =outline hook =AC tml hook ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 18 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 5. Unhook right side hooks (4 hooks). Legend <2> =outline hook =SJB Hook <1> ① Grip Rear Cover with hand and unhook Rear Cover-Back Chassis ② Flex the Rear Cover outwards to unhook. hook using ruler/Jig.
  • Page 19 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER 5. Unhook top side hooks (8 hooks). ① Grip Rear Cover with hand and unhook Rear Cover-Back Chassis ② Proceed to unhook remaining hook (until center hook) hook from edge towards inside. ③ Proceed step ①~ ② for another side...
  • Page 20 DISASSEMBLY AND REMOVAL CAUTION 55” REAR COVER Hook Positioning 48mm 166mm 155mm 166mm 48mm 166mm 157mm 155mm 157mm 130mm 130mm 33mm 155mm 180mm 87mm 83mm 150mm 101mm 68mm 185mm 105mm 174mm 114mm 46mm 45mm...
  • Page 21 EXPLODED VIEW AND PART LIST 55” • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 22 EXPLODED VIEW AND PART LIST 55” SET PART LIST REMARKS REF. NO PART NO. DESCRIPTION A-5069-645-A COMPL_SVC_BM6L_UM_EUUK_SOEM Printed Circuit Board, incl. capacitors 1-019-999-21 G410P-STATIC CONVERTER (TV) Internal Power Supply A-5068-648-A P-MOD (YDEM055UNG01)(SVC) Liquid Crystal Display OTHERS PART 1-012-952-11 C7L AC POWER CORD SETS (EU) CEI (Cable) 1-012-956-11 C7L AC POWER CORD SETS (UK)
  • Page 23 EXPLODED VIEW AND PART LIST 55” SCREW REF. NO PART NO. DESCRIPTION QUANTITY TORQUE (N.m) 2-580-592-01 SCREW, +PSW M3X8 0.4 ± 0.05 4-472-518-11 SCREW, +PSW M3X6 0.4 ± 0.05 4-268-126-02 SCREW, ORNAMENTAL M6X12 0.4 ± 0.05...
  • Page 24 DISASSEMBLY AND REMOVAL CAUTION 65” --Highlighted in red Stand Model-- Cannot disassemble Rear Cover with standing position. REAR COVER -UM65:Please remove stand & put in lay down position Before go to step 1: before performing service. - Adjust set condition following service position --Highlighted in red Stand Model-- Destination STAND TYPE...
  • Page 25 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Unhook the bottom hook and under cover hook. <1> <2> ① Insert jig at & unhook center hook. ② Unhook two hooks closest to center simultaneously to prevent lock back.
  • Page 26 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Insert jig in between rear cover & bezel(most bottomrefer ② Ensure the jig or ruler is pulled backward. datum) &...
  • Page 27 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 4. Unhook left side hooks (5 hooks). Legend =outline hook =AC tml hook ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 28 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 5. Unhook right side hooks (5 hooks). Legend For 65 =outline hook <2> =SJB Hook ① Grip Rear Cover with hand and unhook Rear Cover-Back Chassis ② Flex the Rear Cover outwards to unhook. hook using ruler/Jig.
  • Page 29 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER 5. Unhook top side hooks (10 hooks). ① Grip Rear Cover with hand and unhook Rear Cover-Back Chassis ② Proceed to unhook remaining hook (until center hook) hook from edge towards inside. ③ Proceed step ①~ ② for another side...
  • Page 30 DISASSEMBLY AND REMOVAL CAUTION 65” REAR COVER Hook Positioning 47mm 145mm 145mm 145mm 147mm 145mm 176mm 145mm 145mm 147mm 48mm 124mm 124mm 165mm 165mm 33mm 87mm 165mm 165mm 83mm 35mm 101mm 170mm 170mm 138mm 116mm 116mm 36mm 36mm...
  • Page 31 EXPLODED VIEW AND PART LIST 65” • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 32 EXPLODED VIEW AND PART LIST 65” SET PART LIST REMARKS REF. NO PART NO. DESCRIPTION A-5069-645-A COMPL_SVC_BM6L_UM_EUUK_SOEM Printed Circuit Board, incl. capacitors 1-019-998-21 G48P STATIC CONVERTER (TV) Internal Power Supply A-5068-647-A P-MOD (YDEM065UNG01)(SVC) Liquid Crystal Display OTHERS PART 1-012-952-21 C7L AC POWER CORD SETS (EU) CEI (Cable) 1-012-956-11 C7L AC POWER CORD SETS (UK)
  • Page 33 EXPLODED VIEW AND PART LIST 65” SCREW REF. NO PART NO. DESCRIPTION QUANTITY TORQUE (N.m) 2-580-592-01 SCREW, +PSW M3X8 0.4 ± 0.05 4-472-518-11 SCREW, +PSW M3X6 0.4 ± 0.05 4-268-126-02 SCREW, ORNAMENTAL M6X12 0.4 ± 0.05...
  • Page 34 DISASSEMBLY AND REMOVAL CAUTION 77” --Highlighted in red Stand Model-- Cannot disassemble Rear Cover with standing position. REAR COVER -UM77:Please remove stand & put in lay down position Before go to step 1: before performing service. - Adjust set condition following service position --Highlighted in red Stand Model-- Destination STAND TYPE...
  • Page 35 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 1. Remove the screws from the rear cover (4 pcs) 2. Unhook the bottom hook and under cover hook. <2> <1> <2> ① Insert jig at & unhook center hook. ② Unhook two hooks closest to center simultaneously to prevent lock back.
  • Page 36 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Insert jig in between rear cover & bezel(most bottomrefer ② Ensure the jig or ruler is pulled backward. datum) &...
  • Page 37 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 4. Unhook left side hooks (6 hooks). Legend =outline hook =AC tml hook ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 38 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 5. Unhook right side hooks (6 hooks). Legend =outline hook <2> =SJB Hook ① Grip Rear Cover with hand and unhook Rear Cover-Back Chassis ② Flex the Rear Cover outwards to unhook. hook using ruler/Jig. ③...
  • Page 39 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER 5. Unhook top side hooks (10 hooks). ① Grip Rear Cover with hand and unhook Rear Cover-Back Chassis ② Proceed to unhook remaining hook (until center hook) hook from edge towards inside. ③ Proceed step ①~ ② for another side...
  • Page 40 DISASSEMBLY AND REMOVAL CAUTION 77” REAR COVER Hook Positioning 48mm 179mm 179mm 179mm 179mm 179mm 176mm 185mm 179mm 176mm 48mm 157mm 157mm 146mm 146mm 146mm 146mm 32mm 87mm 146mm 146mm 83mm 101mm 146mm 146mm 21mm 21mm 21mm 21mm 155mm 155mm 87mm 87mm 33mm...
  • Page 41 EXPLODED VIEW AND PART LIST 77” • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 42 EXPLODED VIEW AND PART LIST 77” SET PART LIST REMARKS REF. NO PART NO. DESCRIPTION A-5069-645-A COMPL_SVC_BM6L_UM_EUUK_SOEM Printed Circuit Board, incl. capacitors 1-020-004-21 G49-STATIC CONVERTER (TV) Internal Power Supply A-5068-653-A P-MOD (YDEM077UNG13)(SVC) Liquid Crystal Display OTHERS PART EU (2-piece type) [AC plug side, Europe] 1-912-832-11 POWER-SUPPLY CORD SET(EU) (Cable)
  • Page 43 Sony EMCS (Malaysia) Sdn. Bhd. English HES-M 9-888-927-42 © 2024...

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