Summary of Contents for Bosch Rexroth IndraDrive HMD01
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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive R911339064 Edition 01 Drive Controllers Power Sections HMD01 Operating Instructions...
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG I/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
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II/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de...
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG III/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
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IV/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG V/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun Nie uruchamiać...
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VI/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná montážní a dopravní...
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG VII/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými...
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VIII/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu...
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG IX/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
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X/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG XI/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Table of Contents Table of Contents Page Important Notes......................13 Safety Instructions..........................13 1.1.1 General Information........................... 13 1.1.2 Protection Against Contact With Electrical Parts and Housings............14 1.1.3 Protection Against Dangerous Movements..................
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XII/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Table of Contents Page Installation............................. 43 5.3.1 General Information on How to Install the Drive Controller............... 43 5.3.2 Sizing of Enclosure and Control Cabinet................... 44 Multiple-Line Design of the Control Cabinet................... 44 Arranging the Cooling Units......................
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 13/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Important Notes Important Notes Safety Instructions 1.1.1 General Information ● Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the product.
14/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Important Notes 1.1.2 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and con‐ trol system with voltages of more than 50 volts.
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 15/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Important Notes ● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times. The leakage current is greater than 3.5 mA.
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16/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Important Notes Dangerous movements! Danger to life, risk of injury, serious injury or property damage! A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 17/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Important Notes normal use. It might possibly be necessary to perform a special electro‐ magnetic compatibility (EMC) test. 1.1.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conduc‐...
18/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Important Notes ● Observe the relevant statutory regulations of accident prevention. ● Use suitable equipment for mounting and transport. ● Avoid jamming and crushing by appropriate measures. ●...
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 19/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Important Notes Components of the Rexroth IndraDrive system are products of category C3 (with limited availability) according to IEC 61800‑3. To ensure that this category (limit values) is maintained, suitable line filters must be used in the drive system.
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20/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 21/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Identification Identification Type Code The figure illustrates the basic structure of the type code. Our sales representative will help you with the current status of availa‐ ble versions.
22/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Identification Type Plates Type Plate (Power Sections, Sup‐ ply Units) Device type Part number Serial number Bar code Country of manufacture Production week; e.g. 08W23 meaning year 2008, week 23 Hardware index Fig.2-2:...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 23/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Ratings and Dimensions Ratings and Dimensions UL Ratings and Dimensions Description Symbol Unit HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 Listing according to UL standard UL 508 C (UL) Listing according to CSA standard Canadian National Standard(s) C22.2 No.
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24/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Ratings and Dimensions HMS, HMD, HCS plus motor holding brake and control section; HCS01 including control section DC bus L+, L-; mains input L1, L2, L3 Depending on switching frequency which was set in parameter P‑0‑0001...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 25/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Documentations Documentations Drive Systems, System Components Title Kind of documentation Part number Document typecode Rexroth IndraDrive … R911… DOK-INDRV*-… Drive Systems With HMV01/02 Project Planning Manual SYSTEM*****-PRxx-EN-P 309636...
26/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Documentations Cables Title Kind of documentation Part number Document typecode R911… DOK-… Rexroth Connection Cables Selection Data CONNEC-CABLE*INDRV-CAxx- 322949 EN-P IndraDrive and IndraDyn In the document typecodes, "xx" is a wild card for the current edition of the documentation (example: CA02 is the second edition of the docu‐...
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 27/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Documentations Title Kind of documentation Part number Document typecode R911… Productivity Agent Application Manual DOK-INDRV*-MLD-PAGENT*- 323947 AWxx-EN-P Extended Diagnostic Functions With Rexroth IndraDrive In the document typecodes, "xx" is a wild card for the current edition of the documentation (example: AW01 is the first edition of an Applica‐...
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28/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 29/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Instructions for Use Power Supply and Input Voltage Power sections HMS and HMD are only to be used in conjunction with listed (NMMS) DC power supply units like HMV, which are capable of delivering the rated input current for the applicable power section.
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 31/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Apart from the indicated connections, it is necessary to wire the Bb contact at the control section for signaling the readiness for operation of the drive controller (see Project Planning Manual "Rexroth IndraDrive Drive Controllers Control Sections").
32/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Fig.5-3: Coding of X5.1 and X5.2 Connection Point View Identifica‐ Function tion For power connection U1 at motor For power connection V1 at motor For power connection W1 at motor...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 33/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use 5.2.4 X6, Motor Temperature Monitoring and Motor Holding Brake Important Notes Lethal electric shock by live parts with more WARNING than 50 V! Exclusively operate the device ●...
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34/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Circuit for brake control Power section, e.g. HCS02 Control section, e.g. CSB01 int. SMPS For types HCS0x.1E-Wxxxx-NxxV: Internal switched-mode power supply DC bus Fig.5-5: Block Diagram of Internal Control Voltage...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 35/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Fig.5-6: Coding of X6.1 and X6.2 Connection Point View Connec‐ Signal name Function tion MotTemp+ Input motor temperature evaluation MotTemp- +24V Output for controlling the mo‐...
36/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Short circuit protection X6.3 against X6.4 (output for controlling the motor holding brake) Overload protection X6.3 against X6.4 (output for controlling the motor holding brake) Maximum time constant of load: t = R = resistance of brake;...
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 37/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Technical Data of the Connection Point View Identifica‐ Function tion +24V Power supply Connection to neighboring devices with contact bars from accessory HAS01.1 Reference potential for power supply Connection to neighboring devices with contact bars from accessory HAS01.1...
38/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use ● Maximum allowed inductance of 100 µH (2 twisted single strands, 75 m long) ● Parallel line routing where possible The input 0V is connected in conductive form to the housing po‐...
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 39/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use With contact bars -072 Additionally with contact bars ‑042 and end piece Fig.5-11: Function, Pin Assignment, Properties Fig.5-12: DC Bus Connection With Contact Bars Notes on Installation If in special cases it is not possible to use the contact bars provided to estab‐...
40/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use 5.2.7 Connection of Equipment Grounding Conductor Lethal electric shock by live parts with more WARNING than 50 V! Connect the drive controller to the equipment grounding system of the control cabinet.
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 41/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Joint bar Connection to equipment grounding system Fig.5-15: Equipment Grounding Conductor Connection for Supply via HMV01, HMV02, HCS03 Joint bar Connection to equipment grounding system Fig.5-16:...
42/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use See Project Planning Manual of the drive system (index entry "Mains connection → Project planning"). 5.2.9 Shield Connection XS1, Shield Connection Control Lines Property damage due to temperatures higher NOTICE than 105 ℃!
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 43/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use The accessory HAS02 contains all parts required for effective shield connec‐ tion of the motor cable (see index entry "Accessories"). Installation 5.3.1 General Information on How to Install the Drive Controller...
44/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Risk of damage to the drive controller by con‐ NOTICE necting and disconnecting live connections! Do not connect and disconnect live connections. 5.3.2 Sizing of Enclosure and Control Cabinet...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 45/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use Discharge of heated air to cooling unit Interior of control cabinet Conveying direction of heated air in area where air flows off Device in control cabinet Air intake at device Air guide in control cabinet (for liquid cooling, this is also the drip pro‐...
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46/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Instructions for Use ● Position the cooling unit in such a way that the fan of the cooling unit does not spray accumulated condensation water onto the devices in the control cabinet.
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 47/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation EMC Measures for Design and Installation Rules for Design of Installations With Drive Controllers in Compliance With EMC The following rules are the basics for designing and installing drives in com‐...
48/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation Connecting the Mains Choke Keep connection lines of the mains choke at the drive controller as short as possible and twist them.
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 49/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation Recommendation for complex systems: Install drive components in one cabi‐ net and the control units in a second, separate cabinet. Badly grounded control cabinet doors act as antennas. Therefore, connect the control cabinet doors to the cabinet on top, in the middle and on the bot‐...
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50/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation Regenerative Supply Unit Mains choke E1…E5 Equipment grounding conductor of the components...
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DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 51/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation External mains contactor for supply units without integrated mains contactor Motor fan Power supply unit Q1, Q2, Q3 Fusing Transformer Z1, Z2 Shield connection points for cables Fig.6-1:...
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52/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation Infeeding Supply Unit or Converter Mains choke (optional) E1…E5 Equipment grounding conductor of the components...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 53/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation External mains contactor for supply units and converters without inte‐ grated mains contactor Motor fan Power supply unit Fusing Transformer Z1, Z2...
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54/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation Routing and Connecting a Neutral If a neutral conductor is used together with a three-phase connection, it must Conductor (N) not be installed unfiltered in zones B and C, in order to keep interference off the mains.
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 55/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation conductor is bigger, the cross section of the equipment grounding conductor must be accordingly bigger. 6.2.5 Design and Installation in Area B - Interference-Susceptible Area of...
56/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation Ideally, the outlet of the motor power cables at the control cabinet should be provided in a distance of at least d3 = 200 mm from the (filtered) power sup‐...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 57/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation Metal Surfaces Always use connection elements (screws, nuts, plain washers) with good electroconductive surface. Bare zinc-coated or tinned metal surfaces have good electroconductive prop‐...
58/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 EMC Measures for Design and Installation General Measures of Radio Interference Suppression for Re‐ lays, Contactors, Switches, Chokes and Inductive Loads If, in conjunction with electronic devices and components, inductive loads, such as chokes, contactors, relays are switched by contacts or semiconduc‐...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 59/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Accessories Accessories Overview Overview Content and usage Accessory HAS01 contains: a) Screws to fix the device in the control cabinet b) Adhesive labels with notes on safety in the English and French languages.
60/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Accessories Information on Accessory HAS02 The supplied product insert shows how the parts of the acces‐ sory are arranged. Fig.7-2: Product Insert Mounting Example Accessory HAS02.1-002 Screw in thread at bottom of device...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 61/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
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62/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01...
DOK-INDRV*-HMD01******-IT01-EN-P Bosch Rexroth AG 63/67 Rexroth IndraDrive Drive Controllers Power Sections HMD01 Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
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64/67 Bosch Rexroth AG DOK-INDRV*-HMD01******-IT01-EN-P Rexroth IndraDrive Drive Controllers Power Sections HMD01 Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.