Page 1: Table Of Contents
Telephone: 01279 723444 Fax: 01279 723821 E-mail: sales@hayter.co.uk Service@hayter.co.uk Web: www.toro.com / www.hayter.co.uk SAFETY CAB WITH AIR CONDITIONING & HEATER BLOWER INSTRUCTION MANUAL & PARTS LIST Model 02880 For LT3240 / T4240 / R3240T Models 02740 / 02750 / 02770 ORIGINAL VERSION (EN) SERIAL NO. 311000001 CONTENTS Page No.
Page 2 CONTENTS Page No. BEACON INSTALLATION 44 - 47 Introduction Assembly 44 - 46 REAR DEFLECTOR 46 - 47 Assembly 46 - 47 NOISE REDUCTION KIT Assembly AIR CONDITIONING & HEATING INSTALLATION 48 - 51 Introduction Assembly 48 - 51 COMPRESSOR INSTALLATION 52 - 54 Assembly 52 - 54...
Page 3: Introduction
The Air conditioning fit kit (Model 02885) is to be used in conjunction with Model 02882 when fitting the Air conditioning and Heater Blower kit to the LT3240. Fitting of the Air conditioning system must be carried out by a qualified technician.
Page 4: Safety Precautions
THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED THIS SAFETY CAB AND ACCESSORIES ARE FOR USE ON THE LT3240, T4240 & R3240T. READ THIS MANUAL BEFORE FITTING OR CARRYING OUT ANY WORK. IT IS ESSENTIAL THAT SERVICE PERSONNEL AND OPERATORS STUDY IT FOR THEIR OWN SAFETY Issued: 01.04.11...
Page 5: Training
SAFETY PRECAUTIONS THESE INSTRUCTIONS ARE IN ADDITION TO THOSE CONTAINED IN THE MACHINE OPERATORS MANUAL UNLESS OTHERWISE STATED. READ AND UNDERSTAND THE SEPARATE MACHINE OPERATORS MANUAL BEFORE ATTEMPTING TO FIT THIS KIT. THE FOLLOWING PRECAUTIONS MUST BE TAKEN TO HELP PREVENT ACCIDENTS. SAFETY PRECAUTIONS - TRAINING Read the instructions carefully.
Page 6 WARNING: Please ensure that the correct angle decal is fitted. 111-1530-A. Decal - Slope angles Fig 2 Part No: 111-1530 (A) Location: Centre platform LT3240 = 14º Max Fig 3 Decal - Slope angles Part No: 111-0936 (A) Location: Centre platform T4240 = 16º...
Page 7: Safety Symbols
SAFETY SYMBOLS Decal - Warning Crush Hazard Fig 4 Part No: 111-0773 (A) Location: Centre platform A) Safety Alert - Be aware to the possibility of injury B) Crushing fingers. Force applied from side Decal - Safety Alert Fig 5 Part No: Location: A) Safety Alert - Be aware to the possibility of injury...
Page 8: Ec Conformity Information
NOISE LEVEL Operator’s Daily Personal Noise Exposure: TORO have no control over site conditions, duration of use, degree of cab doors/ windows, state of maintenance or adjustment of the mower. All of these factors will affect the operator’s daily personal...
Page 9: Specifications
SPECIFICATIONS Dimensions of machines with cab and Air conditioning Weight: 84kg Machine Model Overall Height Total weight with 8" cutterheads 202 kg LT3240 1785 mm 1317 kg T4240 1775 mm 1870 kg R3240T 1775 mm 1869 kg Beacon Add 150 mm Windscreen washer bottle capacity: 0.17 litres...
Page 10: Air Conditioning Fitting Kit (02740)
BRACKET - SIDE SUPPORT 111-1580 COMPRESSOR BRACKET 111-1581 WASHER PLAIN M8 ZWP1H000U WASHER PLAIN M10 HEAVY ZWQ1J000U FITTING KIT - AIR CONDITIONING LT3240 111-1466 NOT SHOWN Issued: 01.04.11 Approved: Mod. No. Sheet 10 of 64 Part No. 111-4431 (A) 5060358...
Page 11 AIR CONDITIONING FITTING KIT (MODEL 02885) - 02740 PARTS LIST Continued Fig 11 To Compressor To Alternator Engine Mount Nut To Exhaust Manifold To Chassis To Engine Block Outlet hose To Engine Hose Inlet hose Hose Engine To Radiator Cut 15mm of the hose and connect Remove Plug from the engine Tee piece to the hoses.
Page 12: Air Conditioning Fitting Kit (02770)
AIR CONDITIONING FITTING KIT (MODEL 02844) - 02770 PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE SETSCREW M10*25*1.25 FINE PITCH 50-11-005 SETSCREW M12*40*1.25 FINE PITCH 111-1718 BRACKET - AIR CON 111-1512-03 ALTERNATOR ADJUSTER 111-1514-03 BRACKET AIR CON SUPPORT 111-1531-03 AIR CON ADJUSTER 111-1532-03 FAN BELT - XPA 1060...
Page 13 AIR CONDITIONING FITTING KIT (MODEL 02844) - 02770 PARTS LIST Continued Fig 12 Issued: 01.04.11 Approved: Mod. No. Sheet 13 of 64 Part No. 111-4431 (A) 5060358...
Page 14: Air Conditioning Fitting Kit (02750)
AIR CONDITIONING FITTING KIT (MODEL 02844) - 02750 PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE SCREW M8*25 03162 SCREW M8*30 09369 NUT M8 09441 WASHER PLAIN M12 HY09485 ADAPTOR 3/8" BSP - ½" 10-06-043 HOSE CLAMP HI-TORQUE 30-50mm 10-11-034 FITTING - TEE 35mm 111-1569...
Page 15 AIR CONDITIONING FITTING KIT (MODEL 02844) - 02750 PARTS LIST Continued Fig 13 To Compressor To Exhaust Manifold Engine Mount Nut To Alternator To Chassis To Engine Block Outlet hose To Engine Hose Inlet hose Hose Engine To Radiator Cut 15mm of the hose and connect Tee piece to the hoses.
Page 16: Heater Blower Kit Model 02881
HEATER BLOWER KIT (MODEL 02881) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE HEATER MATRIX 111-1556 WASHER PLAIN M8 ZWP1H000U AIR DUCT - HEATER 111-1557 WASHER PLAIN M6*12*1.6 09472 NUT M6 NYLOC T TYPE 09438 SWITCH - HEATER 111-1558 LENS - HEATER SWITCH 111-1559...
Page 17 HEATER BLOWER KIT (MODEL 02881) - PARTS LIST Continued Fig 14 Issued: 01.04.11 Approved: Mod. No. Sheet 17 of 64 Part No. 111-4431 (A) 5060358...
Page 18: Air Conditioning & Heater Blower Kit Model 02882
AIR CONDITIONING & HEATER BLOWER KIT (MODEL 02882) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE SCREW M8*25 03162 WASHER ¼"*7/8"*0.8" THK 09263 SCREW M6*20 09363 SETSCREW M10*25*1.25 FINE PITCH 50-11-005 NUT M6 NYLOC INSERT TYPE 09438 NUT M8 NYLOC INSERT TYPE 09441 WASHER PLAIN M6*12*1.6 09472...
Page 19 AIR CONDITIONING & HEATER BLOWER KIT (MODEL 02882) - PARTS LIST Continued Fig 15 Engine To A/C To Front Compressor Pillar RH Rear Pillar LH To Rear Pillar RH To Front Pillar LH To A/C Compressor Engine / Rear Pillar LH Radiator FORWARD TRAVEL 20 Amp...
Page 20 AIR CONDITIONING & HEATER BLOWER KIT (MODEL 02882) - PARTS LIST Continued ITEM NO. DESCRIPTION PART NO. ITEM NOTE HOSE - HOT WATER I/D 10.5mm*0.2m 111-1566 WATER DRAIN HOSE - 1.70m 111-1623 HOSE DIA. 17mm 111-1620 NOT SHOWN HOSE GUARD - 1.80m 111-1621 NOT SHOWN T-FITTING - A/C HOSE...
Page 21 AIR CONDITIONING & HEATER BLOWER KIT (MODEL 02882) - PARTS LIST Continued Fig 15 Engine To A/C To Front Compressor Pillar RH Rear Pillar LH To Rear Pillar RH To Front Pillar LH To A/C Compressor Engine / Rear Pillar LH Radiator FORWARD TRAVEL 20 Amp...
Page 22: Safety Cab Model 02880
SAFETY CAB - CAB FRAME (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE WIPER MOTOR 964165 WIPER BLADE 500mm 964166 WIPER ARM 964167 SEAL 111-1683 0.6m COVER REAR 111-1670 FRAME 111-1665 SEAL 111-1740 3.2m SEAL 111-1684 0.8m PLUG 111-1706...
Page 23 SAFETY CAB - CAB FRAME (MODEL 02880) - PARTS LIST Continued Fig 16 FORWARD TRAVEL Issued: 01.04.11 Approved: Mod. No. Sheet 23 of 64 Part No. 111-4431 (A) 5060358...
Page 24: Rear Window
SAFETY CAB - REAR WINDOW (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE GLASS ASSEMBLY 111-1759 SET INCLUDE 2 & 3 GLASS 964220 GASKET 111-1738 2.5m HINGE 964150 SCREW M8*25 03162 NUT M8 09441 WASHER M8 ZWP1H000U GAS STRUT MOUNTING 111-1756...
Page 25: Front Window
SAFETY CAB - FRONT WINDOW (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE UPPER GLASS ASSEMBLY 111-1757 SET INCLUDE 2 & 3 UPPER GLASS 964147 UPPER GASKET 964215 3.84m LABEL 111-1744 HINGE 964150 GAS STRUT MOUNTING 111-1756 GAS STRUT 964152...
Page 26: Main Frame / Doors
SAFETY CAB - MAIN FRAME/DOORS (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE DOOR ASSEMBLY RH 111-1659 NOT SHOWN DOOR ASSEMBLY LH 111-1660 NOT SHOWN GLASS ASSEMBLY RH 111-1710 SET INCLUDE 5 & 6 GLASS ASSEMBLY LH 111-1711 SET INCLUDE 5 &...
Page 27 SAFETY CAB - MAIN FRAME/DOORS (MODEL 02880) - PARTS LIST Continued Fig 19 FORWARD TRAVEL Issued: 01.04.11 Approved: Mod. No. Sheet 27 of 64 Part No. 111-4431 (A) 5060358...
Page 28: Side Windows
SAFETY CAB - SIDE WINDOWS (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE Seal 964215 2.19m Bezel 964182 Screw 964218 Washer M6 ZWP1F000U Bracket 964217 Glass 111-1674 Fig 20 FORWARD TRAVEL Issued: 01.04.11 Approved: Mod. No. Sheet 28 of 64 Part No.
Page 29: Roof
SAFETY CAB - ROOF (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE COVER 111-1671 WASHER M6 09472 SCREW M6*25 09364 ROOF 111-1685 NUT M6 09438 WASHER M6 964131 WASHER M8 964130 SCREW M8*40 ZDH1H040U SCREW M8*30 09369 WASHER M8 ZWP1H000U...
Page 30: Roof Insert
SAFETY CAB - ROOF INSERT (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE SUN VISOR 111-1656 EARTHING STRIP 111-1697 RIVET 4*10 111-1694 FRAME 111-1751 BLANKING PLATE - SWITCH 111-1752 INTERIOR LIGHT 111-1680 5W BULB 111-1733 BLANKING PLATE - RADIO 111-1750 AIR NOZZLE 111-1703...
Page 31 SAFETY CAB - ROOF INSERT (MODEL 02880) - PARTS LIST Continued Fig 22 FORWARD TRAVEL Issued: 01.04.11 Approved: Mod. No. Sheet 31 of 64 Part No. 111-4431 (A) 5060358...
Page 32: Front Mounting
SAFETY CAB - FRONT MOUNTING (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE SUPPORT LH 964133 NUT M10 ZNN1J000U FLEXIBLE BUSH MOUNTING 964135 WASHER M10 ZWP1H000U LOCKING PIN 964142 SUPPORT RH 964132 SCREW M10*30 964134 Fig 23 FORWARD TRAVEL Issued: 01.04.11 Approved:...
Page 33: Rear Mounting
SAFETY CAB - REAR MOUNTING (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE SUPPORT POST RH 964137 FLEXIBLE MOUNTING 111-1686 PIN HOLDER 964141 LOCKING PIN 964142 WASHER M16 111-1690 SCREW M16*100 ZBH1P100U PLATE 111-1745 NUT M16 09456 SCREW M10*30 964134...
Page 34 SAFETY CAB - REAR MOUNTING (MODEL 02880) - PARTS LIST Continued Fig 24 FORWARD TRAVEL Issued: 01.04.11 Approved: Mod. No. Sheet 34 of 64 Part No. 111-4431 (A) 5060358...
Page 35: Windscreen Washer
SAFETY CAB - WINDSCREEN WASHER (MODEL 02880) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE BRACKET 111-1731 RESERVOIR WITH PUMP 964234 HOSE 111-1741 4.65m NOZZLE 111-1735 CABLE TIE HY3966 NOT SHOWN GROMMET 111-1742 CHECK VALVE 964239 Fig 25 Issued: 01.04.11 Approved: Mod.
Page 36: Safety Cab General Assembly
- Beacon Kit - Model 02843 (T4240 & R3240T Only) - Lighting Kit (Includes fitting kit) - Models 02844 & 02846 (R3240T Only) - Lighting Kit (Includes fitting kit) - Models 02844 & 02847 (LT3240 Only) - Lighting Kit (Includes fitting kit) - Models 02844 & 02845 (T4240 Only) - Deluxe Seat - Models 02865 - Vinyl &...
Page 37: Post Rops Removal
SAFETY CAB GENERAL ASSEMBLY - 2 POST ROPS REMOVAL (If applicable) This cab is a fully tested ROPS cab and is approved to Directive Fig 28 79/622/EEC as amended. Remove existing ROPS: 1. Support the ROPS by a safe manner. Remove securing bolts and ensure that is safely supported using the harness to hold the weight.
Page 38: Platform Tasks
SAFETY CAB GENERAL ASSEMBLY - PLATFORM TASKS Fig 31 10. Seek assistance to steady the operator platform and remove the gas strut. Refer to Fig 31. 11. Seek assistance and carefully lower the operator platform. Fold the seat and arms forwards to provide adequate clearance for the cab assembly.
Page 39 SAFETY CAB GENERAL ASSEMBLY - ASSEMBLY Continued 17. Ensure straps are positioned to the back of the cab. Fig 35 Allowing the front of the cab to tilt in a forward direction. Refer to Fig 35. 18. Carefully guide the cab assembly over the vehicle using the lifting equipment and lower with the front of the cab tilting forward.
Page 40 SAFETY CAB GENERAL ASSEMBLY - ASSEMBLY Continued Fig 39 21. Push the pivot retaining pins towards the centre to fully engage with the original platform pivot pin at the front of the cab assembly and retain with the M6 screws, nuts and washers provided.
Page 41: Wiring
SAFETY CAB GENERAL ASSEMBLY - WIRING 29. Connect the red positive washer bottle wire to the red fuse Fig 43 box positive battery feed. Refer to Fig 43. Connect the red/black wire from the cab to the other side of the fuse box.
Page 42 SAFETY CAB GENERAL ASSEMBLY - ASSEMBLY Continued Fig 45 40. For 200 mm MK3 cutterheads proceed as follows: - Remove the nut caps, M24 nuts and washers which retain each of the front cutterheads and slide both assemblies forward to dismount them from the suspension pins. Refer to Figs 45, 46 and 47.
Page 43: Template 1 - Washer Bottle Mounting Bracket
SAFETY CAB GENERAL ASSEMBLY - TEMPLATE 1 - WASHER BOTTLE MOUNTING BRACKET DRILL 2 HOLES Issued: 01.04.11 Approved: Mod. No. Sheet 43 of 64 Part No. 111-4431 (A) 5060358...
Page 44: Beacon Installation Introduction
BEACON INSTALLATION - INTRODUCTION The wiring loom and mounting bracket are supplied with the cab. The mounting bracket can be attached to the right or left side of the cab as required. BEACON INSTALLATION - ASSEMBLY 1. Disconnect the negative (-ve) battery lead first and then disconnect the positive (+ve) battery lead.
Page 45 BEACON INSTALLATION - (MODELS 02843 & 02848) - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE BEACON ASSEMBLY 70-01-493 UPSTAND 952205 BOLT M12*55 ZBH1L055U NUT M12 NYLOC 09650 DISC SPRING 63-11-007 BUSH NYLON FLANGED 924816 SETSCREW M6*20 09363 WASHER PLAIN 09472 NUT NYLON M6 09438...
Page 46: Rear Deflector
BEACON INSTALLATION - (MODELS 02843 & 02848) - PARTS LIST Continued Fig 51 REAR DEFLECTOR - ASSEMBLY 1. Align item 1, the rear deflector with the brackets shown on Fig 52 the cutterhead. Refer to Fig 52. 2. Use the fasteners (items 2, 3, 4) to secure the deflector into position.
Page 47: Noise Reduction Kit
REAR DEFLECTOR - PARTS LIST ITEM NO. DESCRIPTION PART NO. ITEM NOTE DEFLECTOR ASSEMBLY - CAB KIT 111-0177 NUT M5 NYLOC 09430 WASHER PLAIN M5 09470 SETSCREW M5*16 ZDH1E016U NOISE REDUCTION KIT - ASSEMBLY Note: Before fitting any of the noise reduction components, Fig 53 - Internal cab positions ensure that the sticking surfaces are free from dirt and grease by using a suitable cleaner.
Page 48: Air Conditioning & Heating Installation Introduction
The compressor and its mounting brackets are mounted on the engine. There are separate fitting kits for each machine model. LT3240 - Use fitting kit Model No. 02885 T4240 - Use fitting kit Model No. 02883 R3240T - Use fitting kit Model No. 02884 AIR-CONDITIONING &...
Page 49 AIR-CONDITIONING & HEATING INSTALLATION - ASSEMBLY Continued Fig 57 7. Cut a hole in the roof lining from inside the cab roof to mount the hot water valve. Refer to Fig 58 (L). 8. Insert the plastic housing for temp switch (H) and snap in position.
Page 50 AIR-CONDITIONING & HEATING INSTALLATION - ASSEMBLY Continued 22. Lead the thick hoses with the connections already fitted Fig 60 down inside the rear left hand post. Then tape it carefully with the special tar rich tape. Refer to Fig 60 (O). 23.
Page 51 AIR-CONDITIONING & HEATING INSTALLATION - ASSEMBLY Continued 24. Pick up the wiring harness and connect the 2 pole plug with Fig 63 green cable to the pressure plug. 25. Connect the 2 pole plugs (red/brown) (Q) to the fans on the roof (when installed later).
Page 52: Compressor Installation Assembly
COMPRESSOR INSTALLATION - ASSEMBLY Fig 68 NOTE: The connections on the compressor must be kept blanked off during installation. The refrigerator oil in the compressor is highly hygroscopic. Mount the bracket for the compressor - Although the parts are different for the basic models, they are sufficiently simi- lar to require only one set of instructions.
Page 53 COMPRESSOR INSTALLATION - ASSEMBLY Continued Fig 72 11. Fit additional stay straps to ensure that the mounting is rigid. Refer to Fig 72 (F). 12. Tighten all bolts and set belt tension. Refer to Fig 72. 13. If belts are not running true and there is misalignment of compressor and or alternator with the engine pulleys, slacken the mounting bracket fixing screws, adjust and retighten.
Page 54 COMPRESSOR INSTALLATION - ASSEMBLY Continued Full electrical circuit diagram Issued: 01.04.11 Approved: Mod. No. Sheet 54 of 64 Part No. 111-4431 (A) 5060358...
Page 55: Heater Blower Installation
HEATER BLOWER INSTALLATION - ASSEMBLY The heater blower must be fitted by an authorised dealer. Fig 77 Read and understand the assembly instructions before proceeding. FUSE BOARD Refer to the Spare Parts and the cab installation section of this manual before proceeding. LEAD WITH CONNECTOR The installation of the heater blower unit can be carried out with BLOCK FOR FAN...
Page 56 Ensure that they are routed away from the engine exhaust silencer and manifold. Refer to Fig 17. Remove the drain plug from the thermostat housing. 18. For fitting to the LT3240 - fit adapter B to the thermostat Fig 81 housing. Refer to Fig 82.
Page 57: Maintenance
HEATER BLOWER INSTALLATION - ASSEMBLY Continued Fig 85 24. Connect the heater hoses from the cab, one to the connector on the thermostat housing and the other to the T connector in the bottom hose. Use the hose clips supplied. Refer to Fig 85 and Fig 86.
Page 58: Rops Cab, Air Conditioning & Heating Installation
ROPS CAB, AIR CONDITIONING AND HEATING INSTALLATION - OPERATION Fig 88 HEATER BLOWER ONLY: 1. Rotate the hot water valve mounted in the right hand side of the roof console to achieve the desired air temperature. Anti clockwise to increase temperature, clockwise in reduce temperature.
Page 59: Maintenance
ROPS CAB, AIR CONDITIONING AND HEATING INSTALLATION - OPERATION Continued AIR CONDITIONING ONLY Continued: (Normal operation) 1. Switch the blower switch to achieve the desired airflow. 2. Turn the temperature regulator clockwise to set the desired cooling temperature. When the set temperature in the cab is reached the thermostat will switch off the compressor and the blower will continue to run.
Page 60 ROPS CAB, AIR CONDITIONING AND HEATING INSTALLATION - MAINTENANCE Continued Component Maintenance Work Monthly 6 Monthly Annually Refrigerant circuit: Examine for abrasion and condition Hose lines Carry out leak test with leak detector • Connections Examine refrigerant quantity in the sight glass •...
Page 61 ROPS CAB, AIR CONDITIONING AND HEATING INSTALLATION - MAINTENANCE Continued General notes for refrigerant filling: - Low levels of refrigerant can reduce the efficiency of the air conditioning unit. - Extremely low levels can cause the low pressure switch to shut down the system. - As a check on refrigerant level, there is an integrated sight glass in the collecting tank.
Page 62: Customer Information
CUSTOMER INFORMATION Serial No: ......... Please note that the serial number if required, can be found at the rear right hand side of the radiator bulk head.
Page 63: Warranty
Countries Other than the United States or Canada Customers should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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