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Bosch Rexroth CytroMotion Operating Instructions Manual
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Bosch Rexroth CytroMotion Operating Instructions Manual

Bosch Rexroth CytroMotion Operating Instructions Manual

Self-contained axis
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Operating Instructions
Self-contained axis
Type CytroMotion
RE62290-B, 05.22

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Summary of Contents for Bosch Rexroth CytroMotion

  • Page 1 Operating Instructions Self-contained axis Type CytroMotion RE62290-B, 05.22...
  • Page 2 Copyright © Bosch Rexroth AG Bosch Rexroth AG© 2022 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract.

  • Page 3: Table Of Contents

    General information..........37 RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 4 16.1 Service and support..........55 17 Index Bosch Rexroth AG RE62290-B, 05.22...

  • Page 5: About This Documentation

    15 and before sequences of actions or instructions where there is a danger of personal injury or damage to property. Observe the hazard avoidance measures described. Safety instructions are structured as follows: RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 6 Warning: suspended load Warning: slip hazard Abbreviations The following designations are used in this documentation: Table 3: Abbreviations Designation Meaning 4 quadrant operation European Standard European Community European Union Explosion protection International Electrotechnical Commis- sion Bosch Rexroth AG RE62290-B, 05.22...
  • Page 7 Self-contained axis 7 / 60 Representation of information Designation Meaning International Organization for Stand- ardization RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 8 Self-contained axis 8 / 60 Representation of information Bosch Rexroth AG RE62290-B, 05.22...

  • Page 9: Safety Instructions

    Installation and expansion of the machinery as well as replacing components in the scope set down in the operating instructions may only be performed by Bosch Rexroth or by authorized and trained personnel from a specialist com- pany authorized by Bosch Rexroth (see ⮫...

  • Page 10: Qualification Of Personnel

    ● Only use original Bosch Rexroth accessories and spare parts in order to prevent any hazard to persons due to unsuitable spare parts.

  • Page 11: Product-Specific Safety Instructions

    (functional safety). ● Do not commission the product until you can be sure that the end product (for example a machine or system) where the Bosch Rexroth products are installed complies with the country-specific provisions, safety regulations and standards of the application.
  • Page 12 10 bar)! − Observe the specifications of the system manufac- turer and the system end-user! − Do not disconnect lines, connections or components as long as the self-contained axis is under pressure. Bosch Rexroth AG RE62290-B, 05.22...

  • Page 13: Personal Protective Equipment

    The operation of installations, systems and machines basically requires the implementation of a holistic IT security concept which is state-of-the-art in terms of technology. Accordingly, Bosch Rexroth products and their properties have to be considered as components of installations, systems and machines RE62290-B, 05.22...
  • Page 14 14 / 60 Obligations of the machine end-user for their holistic IT security concept. Unless otherwise documented, Bosch Rexroth products are designed for operation in local, physically and logically secured networks with access restrictions for authorized persons, and they are not classified according to IEC 62443-4-2.

  • Page 15: General Information On Damage To Property And Damage To The Product

    − Dispose of the hydraulic fluid in accordance with the currently applicable national regulations in your country. − Please immediately contact Bosch Rexroth Service, ⮫ Chapter 16.1 Service and support on page RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 16 16 / 60 Mixing hydraulic fluids! It is not admissible to mix NOTICE hydraulic fluids of different manufacturers and/or dif- ferent types of hydraulic fluid from the same manufac- turer! − Observe manufacturer information hydraulic fluids used. Bosch Rexroth AG RE62290-B, 05.22...

  • Page 17: Scope Of Delivery

    ● Check the scope of delivery for completeness. ● Check the scope of delivery for possible transport damage, see ⮫ Chapter 6 Transport and storage on page In case of complaints, please contact Bosch Rexroth AG, see ⮫ Chapter 16.1 Service and support on page RE62290-B, 05.22...
  • Page 18 Self-contained axis 18 / 60 Bosch Rexroth AG RE62290-B, 05.22...

  • Page 19: Product Information

    ⮫ data sheet of the self-contained axis (chapter: “Order information”) 5.1.3 Set-up The essential main components are described in the following. Main components − The following figure may deviate from the ordered axis in its configuration. RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 20 In addition, the pressures are limited by the pressure relief valves used. Position measurement system (optional, cylinder version “S”) The piston position is detected by an installed absolute position measurement system. Bosch Rexroth AG RE62290-B, 05.22...

  • Page 21: Product Identification

    Product identification 5.2.1 Name plate of the self-contained axis Fig. 2: CytroMotion_Name plate Type of information Manufacturer's logo Order number Date of production Material number Type designation Serial number Name and address of the manufacturer RE62290-B, 05.22 Bosch Rexroth AG...

  • Page 22: Technical Interfaces

    5.3.3 Hydraulic interfaces All works (e.g. assembly, maintenance) at the hydraulic interfaces may only be carried out by Bosch Rexroth of by authorized and trained personnel, see ⮫ Chapter 2.4 Qualification of personnel on page Bosch Rexroth AG RE62290-B, 05.22...

  • Page 23: Transport And Storage

    The self-contained axis should preferably be stored in the unopened original packaging. Comply with the storage times, see the following table. Table 4: Storage times Storage conditions Packaging Protective agent Max. storage time in months Test with protec- Filling with protec- tive agent tive agent RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 24 ● Do a test run to check the self-contained axis for correct function and leak- tightness. Contact Bosch Rexroth for the preservation and later commissioning of the self- contained axis if it is to be stored for a period of time exceeding the durations in the table “Storage times”.
  • Page 25 Store the self-contained axis so that it is safe from impacts. In each case, please observe any applicable provisions and laws regarding the handling of substances hazardous to water or to health. RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 26 Self-contained axis 26 / 60 Storage Bosch Rexroth AG RE62290-B, 05.22...

  • Page 27: Assembly

    Use an oil binding agent in order to bind the leaking hydraulic fluid. − Wear personal protective equipment such as safety shoes and gloves. − Contact Bosch Rexroth for proper refilling of the self- contained axis. Incorrect connection of electric components. Risk of NOTICE short-circuit and damage! −...

  • Page 28: Installation Conditions

    The self-contained axis may be installed in any position. Accessories The following accessories are recommended. They are not included in the scope of delivery and can be ordered separately from Bosch Rexroth: Table 5: Cable set for motor Designation Version...

  • Page 29: Assembling The Self-Contained Axis

    Compare the material number with the details in the order confirmation. If the material numbers or designations of the self-contained axis do not match those on the order confirmation, contact Bosch Rexroth Service for clarifica- tion, see ⮫ Chapter 16.1 Service and support on page 7.5.2...
  • Page 30 Details about the dimensions and tightening torques of the mounting screws can be found in the ⮫ data sheet of the self-contained axis (chapter “Dimensions”). Bosch Rexroth AG RE62290-B, 05.22...

  • Page 31: Hydraulic Assembly

    The self-contained axis is a self-sustaining system. A service interface to the service kit is present and also required. All work (adjustment work, leak-tight- ness check, etc.) is performed prior to delivery by Bosch Rexroth. RE62290-B, 05.22 Bosch Rexroth AG...

  • Page 32: Electrical Assembly

    − Assembly, operation, maintenance and/or repair of components of the self-contained axis may only be performed by Bosch Rexroth or by authorized and trained personnel from a specialist company author- ized by Bosch Rexroth, see ⮫ Chapter 2.4 Qualifica- tion of personnel on page −...
  • Page 33 Installation in separate cable channels is the optimum. ● Replace cable markings and warnings on cable connections which have become illegible or are missing. RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 34 ● Position the cable shield directly at the devices and ensure it is as short, direct and widespread as possible. ● Install an extensive shield for analog signal lines at one side, usually in the control cabinet. Ensure an extensive and short connection to the ground / housing. Bosch Rexroth AG RE62290-B, 05.22...
  • Page 35 The wiring or connection may only be carried out by personnel trained an instructed in the use and han- dling of electrical systems, or by Bosch Rexroth. Before starting the electric wiring of the self-contained axis, perform the fol- lowing work: ●...
  • Page 36 Self-contained axis 36 / 60 Assembling the self-contained axis Bosch Rexroth AG RE62290-B, 05.22...

  • Page 37: Commissioning

    Checking for functionally and correct connection of valve technology, sensor technology, position measurement system, etc. The stepped re-commissioning of the self-contained axis after a malfunction has been remedied is always to be agreed with Bosch Rexroth. RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 38 Self-contained axis 38 / 60 General information Bosch Rexroth AG RE62290-B, 05.22...

  • Page 39: Operation

    Valve Motor rotation direc- tion Basic position Extend force traverse right Extending reduced-force rapid traverse right (regenerative mode) Retraction left Hold force generated by pressure Hold traction force RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 40 ● The motor is off / de-energized. ● The 2/2 directional seat valve VA is switched. ● Thus, the pressure in the piston side of the cylinder A is maintained by the pump via the 2/2 directional seat valve VA. Bosch Rexroth AG RE62290-B, 05.22...

  • Page 41: Maintenance And Repair

    ● Check that all seals and caps of the plug-in connections are firmly fitted so that no humidity can penetrate the drive unit during cleaning. ● Remove external coarse dirt and keep sensitive and important parts clean. ● Do not use linting cleaning cloths for cleaning. RE62290-B, 05.22 Bosch Rexroth AG...

  • Page 42: Maintenance Schedule

    Service Complete assembly inspec- Bosch tion and overhaul Rexroth Check components and cor- Service rect, if necessary Bear in mind the threshold value in automation. Make the corresponding warnings visible.) on site at Bosch Rexroth Bosch Rexroth AG RE62290-B, 05.22...

  • Page 43: Repair

    − The hydraulic circuit may only be opened by specifi- cally trained personnel. Bosch Rexroth offers a wide range of repair services. For further information, please consult Bosch Rexroth Service, see ⮫ Chapter 16.1 Service and support on page 10.5...
  • Page 44 Self-contained axis 44 / 60 Exchange of components Bosch Rexroth AG RE62290-B, 05.22...

  • Page 45: Disassembly And Removal

    Preloaded system! Danger due to pressurized self-con- WARNING tained axis! − When decommissioning or disassembling the self- contained axis, be sure to notify or contact Bosch Rexroth Service. 11.2 Preparing for disassembly Decommission the overall system as described in the overall machine or system instructions.

  • Page 46: Disassembly Process

    Generally speaking, the self-contained axis may not be opened. The hydraulic system has to remain closed. If components are defective and opening the hydraulic system is necessary to replace or repair them, Bosch Rexroth Service has to be called in.

  • Page 47: Disposal

    Bosch Rexroth. Materials used Hydraulic components from Bosch Rexroth do not contain any hazardous mate- rials that could be released during intended use. Normally, no negative effects on human beings and on the environment are to be expected.
  • Page 48 Self-contained axis 48 / 60 Bosch Rexroth AG RE62290-B, 05.22...

  • Page 49: Extension And Modification

    Self-contained axis 49 / 60 Extension and modification Expiration of warranty! Personal injury and damage to WARNING property! − Modifications exceeding the extent described in these operating instructions are not permitted. RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 50 Self-contained axis 50 / 60 Bosch Rexroth AG RE62290-B, 05.22...

  • Page 51: Troubleshooting

    ● Check if the voltage has fallen below 50 V before touching live parts! 14.2 How to proceed for troubleshooting ● The troubleshooting may only be performed by Bosch Rexroth or by author- ized and trained personnel from a specialist company authorized by Bosch Rexroth. Furthermore, training on self-contained axes is necessary.

  • Page 52: General Error List

    “Warning mark”: It is still possible to operate the self-contained axis. Contact Bosch Rexroth Service. in the case of the message “Shot-down mark”: It is no longer possible to con- tinue to operate the self-contained axis. Contact Bosch Rexroth Service. Bosch Rexroth AG RE62290-B, 05.22...

  • Page 53: Technical Data

    Self-contained axis 53 / 60 Technical data For technical data, see the ⮫ data sheet of the self-contained axis and the documentation from ⮫ Chapter 1.2 Required and amending documentation on page RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 54 Self-contained axis 54 / 60 Bosch Rexroth AG RE62290-B, 05.22...

  • Page 55: Appendix

    ● Detailed description of the failure and the circumstances ● Information on the nameplate of the products concerned, particularly the type keys and serial numbers ● Your contact information (phone number, fax number and email address) RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 56 Self-contained axis 56 / 60 Service and support Bosch Rexroth AG RE62290-B, 05.22...

  • Page 57: Index

    Product identification....21 Product-specific safety instructions..11 Qualification of personnel....10 RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 58 Self-contained axis 58 / 60 Bosch Rexroth AG RE62290-B, 05.22...
  • Page 59 Self-contained axis 59 / 60 RE62290-B, 05.22 Bosch Rexroth AG...
  • Page 60 Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr a.Main Germany Tel. +49 9352 18-0 www.boschrexroth.com RE62290-B RE62290-B...

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