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ABB SM1000 User Manual
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ABB SM1000 User Manual

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IM/SM1000_6
Videographic Recorder
SM1000

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Summary of Contents for ABB SM1000

  • Page 1 Inform User Guide IM/SM1000_6 Videographic Recorder SM1000...
  • Page 2 We are an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications. Cert. No. Q05907 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. EN 29001 (ISO 9001) We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.

  • Page 3: Table Of Contents

    CONTENTS INTRODUCTION ................. 2 Functions ................77 4.8.1 Custom Linearizers ..........77 OPERATION ................3 4.8.2 Real Time Alarms ............ 78 Powering Up the Instrument ............ 3 Displays and Controls ............. 3 INSTALLATION ................. 79 Chart Views ................4 Siting ..................79 Bargraph Views ..............

  • Page 4: Introduction

    1 INTRODUCTION Functional Overview – Fig. 1.1. • Any source can be assigned to any recording channel. • 12 Recording Channels as standard, divided into 2 Process Groups, each with 6 Recording Channels. • Data from assigned sources can be displayed in: –...

  • Page 5: Operation

    2 OPERATION 2.1 Powering Up the Instrument When power is first applied to the instrument, its processor carries out a number of self-tests and displays the start-up screen. At the end of the start up sequence the instrument displays the Operator View that was being displayed when the instrument was powered down.
  • Page 6 …2 OPERATION …2.2 Displays and Controls Process Group 2 Process Group 1 (Recording Channels 2.1 to 2.6) (Recording Channels 1.1 to 1.6) 28/03/00 28/03/00 Process Group 1 Chart View 28/03/00 14:52:00 12:00:45 Instrument Status 14:52:00 Level Pressure In Flow Out Flow Temp Alarm 1 Level...
  • Page 7 2 OPERATION… 2.3 Chart Views (Horizontal and Vertical) – Fig. 2.3 Status Bar Group Tag Status Icons Current Date and Time Units 28/03/00 Short Channel Tag Process Group 1 12:00:45 Digital On/Off Tag Current Value Level Pressure In Flow Out Flow Alarm 1 (see on page 6)

  • Page 8: Chart Views

    …2 OPERATION …2.3 Chart Views Notes. 1. Current Values The Current Value, shown on the digital indicators at either the top (vertical chart view) or right hand side (horizontal chart view) of the screen, is the latest instantaneous value and its update rate is not affected by the recording sample rate. If the current value in the digital indicator is displayed in red, recording has been stopped for that channel –...
  • Page 9 2 OPERATION… …2.3 Chart Views Notes. While in Historical Review mode: • Recording of new data continues unless stopped from the Setup Menu – see Section 3.3. • Invalid historical data (e.g. when recording has stopped) is denoted by '– – – –' in the digital indicator.
  • Page 10 …2 OPERATION …2.3 Chart Views Add one of 24 predefined Operator Messages (see Section 4.4.5) or one User-Defined Operator Messages Message to the alarm event log. If '<user defined>' is selected, a data entry keyboard 1 - 6 Start of batch appears to enable the message to be entered –...
  • Page 11 2 OPERATION… …2.3 Chart Views Scales Scales Select the channel scale to be displayed in the scale bar at the top of the chart window. Select For digital channels, the On and Off tags are displayed at the corresponding position on the scale bar.

  • Page 12: Bargraph Views

    …2 OPERATION 2.4 Bargraph Views (Horizontal and Vertical) – Fig 2.4 Status Icons – see Rear Foldout Short Channel Tag 28/03/00 Current Value Process Group 1 14:52:00 Digital On or Off tag, Alarm Event Icon – Level Pressure In Flow Out Flow Temp Alarm 1...
  • Page 13 2 OPERATION… …2.4 Bargraph Views (Horizontal and Vertical) Select the Configuration level – See Section 4. Configuration Select the Setup level – see Section 3. Setup Add one of 24 predefined Operator Messages (see Section 4.4.5) or one User-Defined Operator Messages Message to the alarm event log.

  • Page 14: Digital Indicator View

    …2 OPERATION 2.5 Digital Indicator View – Fig. 2.5 Global Alarm Status Icon Status Icons 28/03/00 Process Group 1 Short Channel Tag 14:52:00 Level Level Pressure 2.08 2.08 2.08 Current Value metres metres metres Alarm Event Icon – 578494 578494 see Rear Fold-out In Flow Out Flow...
  • Page 15 2 OPERATION… …2.5 Digital Indicator View Select the Configuration level – see Section 4. Configuration Select the Setup level – see Section 3. Setup Add one of 24 predefined Operator Messages (see Section 4.4.5) or one User-Defined Operator Messages Message to the alarm event log. If '<user defined>' is selected, a data entry keyboard 1 - 6 Start of batch appears to enable the message to be entered –...
  • Page 16 …2 OPERATION …2.5 Digital Indicator View Stop and start individual totalizers. Totalizer stop/go Channel totalizers that have not been enabled in the Configuration level are greyed-out. Ch 1.1 Level Ch 1.2 Pressure Notes. Ch 1.3 In Flow • Displayed only if Totalizer option fitted. Ch 1.4 Out Flow Stop •...

  • Page 17: Process View

    2 OPERATION… 2.6 Process View – Fig. 2.6 Note. The Process view is available only if the Totalizer option is fitted. Global Alarm Status Icon Alarm Trip Level Alarm Tag Alarm Acknowledged 28/03/00 Process Group 1 Short Channel Tag 14:52:00 Level Tank 1 Low Level Totalizer not enabled...
  • Page 18 …2 OPERATION …2.6 Process View Select the Configuration level – see Section 4. Configuration Select the Setup level – see Section 3. Setup Switch between the Alarm View and Statistics View. View Select Alarms Note. If a channel's totalizer is not enabled in the Configuration level, Alarm trip levels are Statistics shown in place of the channel statistics.
  • Page 19 2 OPERATION… …2.6 Process View Reset the totalizer value to the totalizer preset value. Totalizer Reset Channel totalizers that have not been enabled in the Configuration level are greyed-out. Ch 1.1 Level Ch 1.2 Pressure Ch 1.3 In Flow Ch 1.4 Out Flow Ch 1.5 Temp Ch 1.6 Alarm 1 To acknowledge a particular alarm, use the...

  • Page 20: Alarm Event Log

    …2 OPERATION 2.7 Alarm Event Log – Fig. 2.7 Note. The Alarm Event log view provides an historical log of all alarm events in the sequence in which they occurred. To view the current status of all alarms, choose the Process View – see Section 2.6. Short tag of the alarm's source Global Alarm Status Icon 28/03/00...
  • Page 21 2 OPERATION… …2.7 Alarm Event Log Select the Configuration level – see Section 4. Configuration Select the Setup level – see Section 3. Set Up Select the entries to be displayed in the Alarm Event log. Indicates the entries selected. Filter Notes.

  • Page 22: Totalizer Log

    …2 OPERATION 2.8 Totalizer Log – Fig. 2.8 Notes. • The Totalizer log view is displayed only if the Totalizer option is fitted. • The Totalizer log view provides an historical log of totalizer activity. To view the current totalizer status, choose the Process or Digital View.
  • Page 23 2 OPERATION… …2.8 Totalizer Log Select the Configuration level – see Section 4. Configuration Select the Setup level – see Section 3. Setup Select the log entries that are displayed. indicates entries displayed. This does not affect Filter which events are recorded in the log. Group 1 Totalizers 'Statistics' displays the maximum, minimum and average values of the analog value being Group 2 Totalizers...

  • Page 24: Audit Log

    …2 OPERATION 2.9 Audit Log – Fig. 2.9 Notes. • The Audit log view provides an historical log of system activity. • When the number of entries in the Audit log has reached that defined in 'Audit log size' (see Section 4.4.4), the oldest data is overwritten by the newest.

  • Page 25: Status View

    2 OPERATION 2.10 Status View – Fig. 2.10 Note. The Status view provides an overview of the instrument's status. 28/03/00 Instrument Status 14:52:00 VERSION CJ TEMPERATURES Cold junction temperatures Instrument Software Version 25°C / 77°F Software SM 2001/01 for Modules A & B; measured by the built-in cold junction Operating System Version 25°C / 77°F...

  • Page 26: Setup

    3 SETUP 3.1 Introduction Note. Users with Setup access can: • Start/Stop recording. • Switch between primary and secondary recording rates. • Set archiving 'on-line' and 'off-line'. • View internal and external archive media file directories and delete files 3.2 Accessing the Setup Level – Fig. 3.1 28/03/00 Process Group 1 14:52:00...

  • Page 27: Setup Menu

    3 SETUP… 3.3 Setup Menu Use this menu to stop and start recording or switch between the Primary and Secondary Recording Control sample rates for the current Process Group. Stop The Primary sample rate is set typically to a relatively slow rate (depending upon process Primary recording requirements) and is active during normal process operating conditions in order Secondary...
  • Page 28 …3 SETUP …3.3 Setup Menu Places the archive media off-line. Recording of channel data into internal memory Off-line continues uninterrupted but archiving to the removable media is suspended until it is put on-line again. Notes. • Always set the external media Off-line before removing it. •...

  • Page 29: Archiving

    3 SETUP… 3.4 Archiving Recorded data, logs and configuration files stored on the instrument's internal memory can be archived to files created on removable media. Parameters for archiving Process Groups 1 and 2 data are configured independently. Note. To Configure Archiving, refer to Section 4.5.6. 3.4.1 SmartMedia Handling and Care Note.

  • Page 30: Inserting And Removing Media

    …3 SETUP 3.4.3 Inserting and Removing Media – Fig. 3.3 Set the archive media off-line – see Section 3.3 Withdraw the media Press the eject button Compact Flash Media SmartMedia Note. When inserting the media into the instrument: • Ensure the media is the correct type for the instrument. Unlock the media door with the key supplied and press the release catch to open the door •...

  • Page 31: Text Format Archive Files

    3 SETUP… 3.4.4 Archive File Types 3.5 Text Format Archive Files 3.5.1 Text Format Channel Data Files Archive files are created in one of two user-selectable formats: Text format channel data files can be configured to contain data Text (comma separated values [.csv]) – see Section 3.5 gathered over a predefined period of time using the 'New File Interval' setting –...

  • Page 32: Text Format Filename Examples

    …3 SETUP …3.5.1 Text Format Channel Data Files 3.5.2 Text Format Filename Examples Files containing data generated during the daylight saving period 'New file interval' set to 'Hourly', 'Filename tag' set to 'Process (summertime) have '~DS' appended to the filename. Group 1' (see Section 4.5.6);...

  • Page 33: Text Format Log Files

    3 SETUP… 3.5.3 Text Format Log Files 3.5.4 Text Format Data File Examples – Figs. 3.4 to 3.7 The Alarm Event and Totalizer Logs for each Process Group and the Audit Log are archived into individual files. The filenames are Text format archived data is stored in a comma separated value formatted as shown in Table 3.4 with the date and the time (*.csv) format so that it can be imported directly in to a standard...
  • Page 34 …3 SETUP Fig. 3.5 Alarm Event log Sample – Text Format Fig. 3.6 Totalizer Log Sample – Text Format Fig. 3.7 Audit Log Sample – Text Format...

  • Page 35: Binary Format Archive Files

    3 SETUP… 3.6 Binary Format Archive Files – End of daylight saving period: Example 2 3.6.1 Binary Format Archive Filenames Archiving is started at 00:15:00 on 26 October 2003 – Binary archive filenames are formatted as shown in Table 3.5. filename: 00150026Oct03Ch1_1AnlgSM1000~DS.B00.
  • Page 36 …3 SETUP Fig. 3.8 Channel Data File Sample – Binary Format Fig. 3.9 Alarm Event log Sample – Binary Format...
  • Page 37 3 SETUP… Fig. 3.10 Totalizer Log Sample – Binary Format Fig. 3.11 Audit Log Sample – Binary Format...

  • Page 38: Archiving Online/Offline

    …3 SETUP 3.7 Archiving Online/Offline 3.8 Archiving Updates Before data can be archived to external media, the external Data from the instrument's internal memory is archived to media must be placed on-line and one or more archive file external memory in the following circumstances: enables set.

  • Page 39: Configuration

    4 CONFIGURATION 4.1 Introduction This section details the configuration of the instrument locally using the front panel membrane switches. A configuration file can also be created on a PC and transferred to the instrument via one of the archive media options. In addition, up to 16 different configurations can be stored on internal memory and restored when required.
  • Page 40 …4 CONFIGURATION …4.1.2 Configuration Level Access – Figs. 4.1 and 4.2 Operator 1 Operator 2 Configuration Operator 3 Operator 4 Operator 1 Displayed only if 'Configuration security' Use the up and down keys to select your password. Confirm with Enter key parameter is set to 'Password protected' –...
  • Page 41 4 CONFIGURATION… …4.1.2 Configuration Level Access – Figs. 4.1 and 4.2 Note. The Internal Security Switch is used to access the Configuration level when 'Configuration security' is set to 'Switch protected' – see Section 4.4.2. use the switch to access the Configuration level when 'Configuration Do Not security' is set to 'Password protected' (default setting) unless the Password has been forgotten.

  • Page 42: Overview Of Configuration

    …4 CONFIGURATION 4.2 Overview of Configuration – Fig. 4.3 Select 'Common' from the Configuration menu. (See below). Note Common Group 1 Channels 1.1 - 1.6 Group 2 Select the required parameter Channels 2.1 - 2.6 using the keys. Functions I/O Modules Exit Press the key to...

  • Page 43: Adjusting Screen Contrast

    4 CONFIGURATION… 4.2.1 Adjusting Screen Contrast – Fig. 4.4 Adjust the contrast to the required level using the keys (0 = darkest and 100 = lightest). Press the key to save selected contrast level Press the key to cancel the selection. Fig.
  • Page 44 …4 CONFIGURATION …4.3 Making Changes to Parameters – Figs. 4.5 to 4.7 List Box Tick Box 1. Totalizer reset enable keys to millivolts 2. Totalizer stop/go enable highlight an item and press milliamps 3. Message select enable to select it. Volts 4.
  • Page 45 • Selecting 'Save as Current Configuration' suspends recording for a short time while the new configuration is implemented. • When saving the current configuration to internal storage, the file is saved automatically with the 'SM1000.cfg' filename and with a <time><date><instrument tag>.cfg filename.

  • Page 46: Common Configuration

    …4 CONFIGURATION 4.4 Common Configuration Common Group 1 Channels 1.1 - 1.6 Group 2 Channels 2.1 - 2.6 Functions I/O Modules Exit Fig. 4.8 Selecting Common Configuration 4.4.1 Setup Configuration type is fixed as 'Basic'. Enter the number of process groups required. Each process group has 6 recording channels pre-assigned to it –...

  • Page 47: Time

    4 CONFIGURATION… 4.4.2 Time Set the current date and time. Note. If daylight saving is required, enter the settings (see next page) setting the time and date as the operation before of the internal clock is affected by the daylight saving settings.
  • Page 48 …4 CONFIGURATION …4.4.2 Time Select the daylight saving method. Note. Changes to daylight saving are effective immediately a method is selected. However, if 'Cancel' is selected upon exiting Configuration Mode (see Fig. 4.7, page 43), the last saved daylight saving settings are restored. g i l g i l c i t...

  • Page 49: Security

    4 CONFIGURATION… 4.4.3 Security Note. User 1 is the System Administrator and is able to change the user names, passwords and access privileges of all other users. Other users can change their own user name and password only. Set the user name(s) and associated password(s) that will be used to access the Configuration level when 'Configuration security' is set to 'Password protected' –...

  • Page 50: Logs

    …4 CONFIGURATION 4.4.4 Logs Set the maximum number of entries in each instrument log. Note. Changing the log size results in the current log entries being deleted. records all process alarm transitions Alarm Event log (inactive to active, unacknowledged to acknowledged or active to inactive), real-time events and Operator Messages –...

  • Page 51: Process Group Configuration

    4 CONFIGURATION… 4.5 Process Group Configuration Group Configuration Recording Chart Process Digital Archive Process Group 1 Common 20 Characters Group 1 On, Off Recording enable source Channels 1.1 - 1.6 Process Group 2 Group 2 Primary sample rate MM:SS (see Note below) Channels 2.1 - 2.6 MM:SS Secondary sample rate...
  • Page 52 …4 CONFIGURATION ...4.5.1 Setting the Recording Parameters The instrument can be configured to sample all recording channels in the group and store the data in internal memory and external archive media (if archiving is enabled) at two rates, Primary and Secondary. The Primary sample rate is active during normal process operating conditions and is set typically to a relatively slow rate (depending upon process recording requirements) in order to maximize internal memory and external archive media capacity.

  • Page 53: Configuring The Chart View

    4 CONFIGURATION… 4.5.2 Configuring the Chart View Minor Chart Divisions Major Chart Divisions 28/03/00 Group 1 12:00:45 Level Pressure In Flow Out Flow Temp Alarm 1 2.08 204.9 198.9 metres l/hr l/hr °C Scale Bar 12:00:30 High Out Flow Rate 12:00:00 Chart Trace Time Stamp...
  • Page 54 …4 CONFIGURATION …4.5.2 Chart Select the amount of historical data to be displayed on the screen. Available selections are limited by the sample rate selected – see page 50 and Table 2.1 on page 8. Select the required trace width in pixels. Select the menu items to be accessible from the Chart View.

  • Page 55: Configuring The Bargraph Display

    4 CONFIGURATION… 4.5.3 Configuring the Bargraph Display 28/03/00 Group 1 14:52:00 Level Pressure In Flow Out Flow Temp Alarm 1 2.08 204.9 198.9 metres l/hr l/hr °C Engineering High Value Alarm Trip Level (not shown for slow and fast rate alarms) Maximum Value (solid color) Engineering Middle Value...

  • Page 56: Configuring The Process View

    …4 CONFIGURATION 4.5.4 Configuring the Process View Note. The Process view is displayed only if the Totalizer option is fitted. Alarms View – Totalizer Enabled Totalizer Tag Name Total Daily In Flow In Flow Low In Flow Rate Alarm Acknowledged 204.9 0005402801 High In Flow Rate...

  • Page 57: Digital Indicator View

    4 CONFIGURATION… 4.5.5 Digital Indicator View 28/03/00 Group 1 Short Channel Tag 14:52:00 Level Level Pressure 2.08 2.08 2.08 Current Value metres metres metres 578494 Alarm Status 578494 578494 In Flow Out Flow 204.4 198.4 Units Channel Units l/hr l/hr 0005402801 0005402060 Totalizer Units...

  • Page 58: Archiving

    …4 CONFIGURATION 4.5.6 Archiving Introduction Recorded data, logs and configuration files stored in the instrument's internal memory can be archived to files created in removable media in either text format or binary encoded format. Parameters for archiving Process Group 1 are set up independently from Process Group 2 parameters.
  • Page 59 4 CONFIGURATION… …4.5.6 Archiving Set the frequency with which new channel data files are Off, Hourly, Daily, Monthly New file interval created. Note. Not applicable when 'Archive file format' (below) is set to 'Binary format'. e l i e l i y l r <...

  • Page 60: Channel Configuration

    …4 CONFIGURATION 4.6 Channel Configuration Process Group 1, Common Channels 1.1 to 1.6 Group 1 Channel 1.1 Channels 1.1 - 1.6 Group 2 Analog i/p Alarm A Alarm B Totalizer Totalizer Scales Setup Channels 2.1 - 2.6 4 to 20 mA, Linear Functions Input Type I/O Modules...

  • Page 61: Recording Channel Setup

    4 CONFIGURATION… 4.6.1 Recording Channel Setup •1 Select the signal source for the selected channel. This can be any external analog or digital signal – see APPENDIX 1 for full list. Note. The tabs change according to the selection made. A –...

  • Page 62: Analog Input Configuration

    …4 CONFIGURATION 4.6.2 Analog Input Configuration Notes. • The 'Analog I/P' tab is displayed only if 'Source ID' for the Recording Channel is set to an analog signal source – see Section 4.6.1. • If an analog input is assigned to more than one recording channel, changes to any of its parameters and tags are applied to each channel the input is assigned to.
  • Page 63 4 CONFIGURATION… …4.6.2 Analog Input Configuration Select the linearizer type and the units used to condition the Linearizer Type Linear input signal before it is sampled. Linearizer units Degrees C Notes. • For thermocouple applications using an external fixed cold junction, set 'Type' to 'millivolts' and select the appropriate linearizer type.
  • Page 64 …4 CONFIGURATION …4.6.2 Analog Input Configuration Specify the display range and units of the engineering value corresponding to the electrical high and low values, within •1 the limits defined in the following table: °C °F Engineering range THC/RTD Type Min. Max.

  • Page 65: Digital Input Configuration

    4 CONFIGURATION… …4.6.2 Analog Input Configuration Set the time period over which the process variable is to be filtered prior to being sampled (0 to 60 seconds). Set a tolerance level (between 0 and 100% of the engineering range) to allow for deviation of the input signal above or below the input span before an input failure is detected.

  • Page 66: Alarm Configuration

    …4 CONFIGURATION 4.6.4 Alarm Configuration Hysteresis Trip Point Hysteresis Process Variable Alarm On High Process Alarm Off Alarm On Low Process Alarm Off Fig. 4.12 High/Low Process Alarms Trip Point Hysteresis Process Variable Alarm On Alarm Latched Alarm Off Alarm acknowledged by operator High Latch Alarm Action Process...
  • Page 67 4 CONFIGURATION… …4.6.4 Alarm Configuration Process Variable Trip Point Hysteresis Hysteresis Trip Point Process Variable Alarm On Alarm On Alarm Off Alarm Off Alarm acknowledged Alarm acknowledged by operator by operator High Annunciate Alarm Action Low Annunciate Alarm Action Fig. 4.14 High/Low Annunciate Alarms Deviation exceeded –...
  • Page 68 …4 CONFIGURATION …4.6.4 Alarm Configuration Process variable goes Process variable goes Process variable goes above trip point but above trip point but Process variable goes above trip point, alarm is alarm is not activated alarm is not activated below trip (hysteresis) activated (alarm is because enable signal because alarm delay...
  • Page 69 4 CONFIGURATION… …4.6.4 Alarm Configuration Note. The Alarm Configuration tabs are displayed only if 'Source ID' for the Recording Channel is set to an analog signal source – see Section 4.6.1. Set the alarm type: High/Low process – see Fig. 4.12 High/Low latch –...
  • Page 70 …4 CONFIGURATION …4.6.4 Alarm Configuration Note. Delayed process alarms only – see Fig. 4.16. Set the value, in engineering units, at which the alarm is to activate. Set the hysteresis value in engineering units and the delay time in seconds. Output Alarm Trip Point...
  • Page 71 4 CONFIGURATION… …4.6.4 Alarm Configuration Select an alarm Enable source. When the 'Enable source' is active, the alarm is enabled. When the source is inactive the alarm is disabled. If set to 'None' the alarm is always enabled. Note. For Delayed Process alarm...

  • Page 72: Totalizer Configuration

    …4 CONFIGURATION 4.6.5 Totalizer Configuration Notes. • The Totalizer tab is displayed only if the Totalizer option is fitted. • Current totalizer values are displayed in the Digital Indicator and Process views – see Sections 2.5 and 2.6 (Operation), and Sections 4.5.4 and 4.5.5 (Configuration). •...
  • Page 73 4 CONFIGURATION… …4.6.5 Totalizer Configuration Set the 'Preset count' value – the value the totalizer counts 0-100000000 Count range from and the value applied when the totalizer is reset. Count range Set the 'Predetermined count' value – the value at which the totalizer stops or wraps.
  • Page 74 …4 CONFIGURATION …4.6.5 Totalizer Configuration Set the required totalizer count rate and cut off value. 0.01, 9999 Count rate/Cut-off The Count rate is determined by the maximum number of Analog Input Sources only – see Section 4.6.1 engineering units (or pulses) per second and the smallest totalizer increment: Count rate/Cut off engineering full scale value (rate)

  • Page 75: I/O Module Configuration

    4 CONFIGURATION… 4.7 I/O Module Configuration I/O Modules A:- Analog i/p C: Relay Alarm 1.1A, Positive Relay B1 Common Group 1 Totalizer 1.2 Intermediate Relay B2 Channels 1.1 - 1.6 None, Positive Relay B3 Group 2 Channels 2.1 - 2.6 None, Positive Relay B4 Functions...
  • Page 76 …4 CONFIGURATION …4.7.1 Analog Inputs Offset adjust / Span adjust Manually fine-tune the offset adjust and span adjust values to remove process errors. These are calculated values applied to the raw input signal. Note. If simulating thermocouple inputs, connect the millivolt source using appropriate compensating cable –...

  • Page 77: Relay Modules

    4 CONFIGURATION… 4.7.2 Relay Modules A:- Analog i/p C:- Relay Select the relay source (a digital source) to be used to Relay C1 Alarm State 1.1A, +ve energize/de-energize the relay. Relay C2 Totalizer 1.2 Intermediate, Note. If the relay is used to provide a totalizer count pulse, the maximum pulse frequency is 5Hz.

  • Page 78: Rs485 Modules

    …4 CONFIGURATION …4.7.3 Hybrid Modules Select the analog output source. Analog i/p A1 Analog output C1 source Note. The analog output source can be any internal or external analog signal. Set the required analog output engineering and electrical 0.0-100.0, 4.0-20.0mA Analog output C1 range ranges.

  • Page 79: Functions

    4 CONFIGURATION… 4.8 Functions Functions Linearizer RTA 1 RTA 2 RTA 3 RTA 4 Common Adjust custom linearizer 1 Group 1 Channels 1.1 - 1.6 Adjust custom linearizer 2 Group 2 Channels 2.1 - 2.6 Functions I/O Modules Exit Fig. 4.18 Functions Configuration 4.8.1 Custom Linearizers RTA 1 RTA 2...

  • Page 80: Real Time Alarms

    …4 CONFIGURATION 4.8.2 Real Time Alarms RTA 1 Linearizer RTA 2 RTA 3 RTA 4 Enter the tag to be used in the Alarm Event log – Real Time Alarm 1 Alarm Tag see Section 2.7. Select the day(s) on which the alarm is activated. None Daily enables Daily enables...

  • Page 81: Installation

    5 INSTALLATION EC Directive 89/336/EEC 50°C In order to meet the requirements of EC Directive (122°F) 89/336/EEC for EMC regulations, this product must not Max. be used in a non-industrial environment. 0°C (32°F) Min. A – Within Temperature Limits End of Life Disposal •...

  • Page 82: Mounting

    5 INSTALLATION… 5.2 Mounting – Figs. 5.3 and 5.4 Dimensions in mm (in.) AC Power Supply Gasket Earth (Ground) Stud (0.27) 155.0 (6.1) 40 (1.57) +1.0 –0.0 144.0 Panel Cut-out (5.67) +0.04 (5.43 –0.0 +1.0 –0.0 144.0 (5.67) (1.2) 3 (0.12) +0.04 (5.43 29 (1.14)

  • Page 83: Electrical Connections

    …5 INSTALLATION 5.3 Electrical Connections – Fig 5.5 Warnings. • The instrument is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming to local safety standards must be fitted to the final installation. It must be fitted in close proximity to the instrument within easy reach of the operator and must be marked clearly as the disconnection device for the instrument.
  • Page 84 …5 INSTALLATION …5.3 Electrical Connections – Fig 5.5 Module Positions External Voltage Divider – on page 83 Warnings AC Power Supply Earth (Ground) Stud – on page 81 Warnings – Positions A and B Positions B, Positions B, Position C Positions B, Position C Position E...

  • Page 85: Analog Inputs

    5 INSTALLATION… 5.4 Analog Inputs 5.4.1 Current and Voltage – Fig. 5.6 – – – Warnings. • When input 'Type' is set to 'Volts' (see Section 10Ω Resistor supplied Voltage divider in accessory pack. 4.6.2), inputs be connected through an must (GR2000/0375) required for...

  • Page 86: Rs422/485 Serial Communications

    …5 INSTALLATION 5.5 RS422/485 Serial Communications – Fig. 5.8 Host Computer The serial interface option module has been designed to operate using the Modbus Remote Terminal Unit (RTU) Master/Slave protocol. An appropriate RS422/485 communications driver must fitted Module Position C to the host (Master) computer.

  • Page 87: Mains Power Connections

    5 INSTALLATION 5.6 Mains Power Connections – Fig 5.9 5.8 Hybrid I/O Module Connections 5.8.1 Digital Output Connections – Fig 5.11 Fuse, Six digital outputs are provided on the Hybrid option board. 315mA, Type T Line 85 min. to 265V max. Neutral 50/60Hz Digital Output...

  • Page 88: Appendix 1 - Signal Sources

    APPENDIX 1 – SIGNAL SOURCES o i t t i f o i t a t i t i f o i t t l o . ) e a l i a t i i g i l a t –...

  • Page 89: Appendix 2 - Modbus Guide

    APPENDIX 2 – MODBUS GUIDE A2.1 Introduction A2.4 Modbus Exception Responses A Modbus/RS485 serial communications link is available as an If the instrument detects one of the errors listed in Table A2.1 option. while receiving a message from the host system, it replies with a response message consisting of the instrument's Modbus The instrument is designed to act as a Remote Terminal Unit address, the function code, the error code and error check...
  • Page 90 …APPENDIX 2 – MODBUS GUIDE …A2.5 Operating Mode Modbus Coils r a l i t c t i r i t c r a l i t c i t c i t c e f f r a l r a l r a l Table A2.4 Operator Messages...
  • Page 91 APPENDIX 2 – MODBUS GUIDE… …A2.5 Operating Mode Modbus Coils > i t c i t c < i t c i t c e l i z i l z i l z i l z i l z i l z i l z i l z i l...

  • Page 92: Operating Mode Modbus Registers

    …APPENDIX 2 – MODBUS GUIDE A2.6 Operating Mode Modbus Registers Tables A2.8 to A2.10 detail the contents of the Modbus registers o l f n i t accessible while the instrument is in the operating mode. – t i r –...
  • Page 93 APPENDIX 2 – MODBUS GUIDE… …A2.6 Operating Mode Modbus Registers , y l , y l , y l , y l o l f n i t – o l f n i t – z i l z i l z i l z i l z i l...

  • Page 94: Comms. Analog And Digital Inputs

    APPENDIX 3 – STORAGE CAPACITY …APPENDIX 2 – MODBUS GUIDE A2.7 Comms. Analog and Digital Inputs A3.1 Internal Storage Capacity t i r n i t t n i v i t i t c – ( Table A2.11 Modbus Inputs Table A3.1 Internal Storage Capacity...

  • Page 95: Archive Storage Capacity

    APPENDIX 3 – STORAGE CAPACITY… A3.2 Archive Storage Capacity Note. The times shown are for archiving of a single group. If two groups are archived, the durations are halved. Table A3.2 External (Archive) Storage Capacity – Text Formatted Archive Files...
  • Page 96 …APPENDIX 3 – STORAGE CAPACITY Table A3.3 External (Archive) Storage Capacity – Binary Formatted Archive Files...

  • Page 97: Appendix 4 - Default Settings

    Language English Message select False Global alarm Alarm acknowledge True acknowledge source None Max./min. reset False Instrument tag SM1000 Process View Time Process view enable Time format hhmmss View select Statistics Date format ddmmyy Menu enables Daylight Saving – Enable...

  • Page 98: A4.1.4 I/O Modules

    …APPENDIX 4 – DEFAULT SETTINGS …A4.1.3 Recording Channels A4.1.5 Functions Digital recording channels Custom Linearizers 1 and 2 Long tag Blank X co-ordinates 0.0, 5.0, 10.0, 15.0, Short tag Blank 20.0, 25.0, 30.0, 35.0, On tag 40.0, 45.0, 50.0, 55.0, Off tag 60.0, 65.0, 70.0, 75.0, Process Alarms (all channels)

  • Page 99: Quickstart Templates

    APPENDIX 4 – DEFAULT SETTINGS… A4.2 QuickStart Templates A4.2.7 QSDEMO A4.2.1 QSMilliAmp Operator messages Bargraph Message source ID View enable Vertical Message 1 Start of batch View markers Max. and min. markers Message 2 End of batch Menu enable Message 3 Standby mode active Max./min.

  • Page 100: A4.2.8 Qsdairy

    …APPENDIX 4 – DEFAULT SETTINGS …A4.2.7 QSDEMO A4.2.8 QSDAIRY Alarms Source indentifier ch1.6 Alarm 1.1A Inputs Analog inputs Type Type Simulated sine wave Linearizer type Pt100 Electrical range (high) Linearizer units °C Electrical range (low) Engineering range (high) 90°C Engineering units Engineering range (low) –10°C Ch1.1...

  • Page 101: Appendix 5 - Spare Parts & Accessories

    B11827 Transmitter PSU board upgrade pack GR2000/0706 6-Channel analog I/P board upgrade pack GR2000/0708 Documentation Pack RS485 serial communications board This manual upgrade pack IM/SM1000 GR2000/1722 Quick reference guide IM/SM1000–Q Ethernet board upgrade pack End User Licence Agreement GR2000/0722 IM/SM2000–L...

  • Page 102: Appendix 6 - Error & Diagnostics Information

    If the error persists, try another card. The unit runs slowly and the red archive arrow is on continually, even If a very large number of files (>500) exist in the SM1000 directory on the when there is apparently no unarchived data to catch-up removable media card, some delay may be experienced during archiving.

  • Page 103: Index

    INDEX Alarm Event Log .............. 18 Channel Data Log Size ..............48 Archiving ..............25 Alarms ......5, 6, 18, 64, 65, 66, 67, 68, 69 Reviewing ..............6 Acknowledging ............19 Channel Tag ............. 62, 63 Annunciate ..............65 Chart Delayed Process ............
  • Page 104 …INDEX Daily Enables – See Real Time Alarms Fast Rate Alarms ............. 65 Date and Time ..............45 Fault Detect Level ............63 Daylight Saving File Enables – See Archiving DataManager ............. 46 File Viewer ............... 26 Deleting Files ..............26 Filenames –...
  • Page 105 INDEX Number of Process Groups ..........44 Tags Alarm Tags ..............67 Archive Filename Tags ..........56 Off-Line ................26 Instrument Tags ............44 On Time – See Real Time Alarms Long Tags ..............62 Operator Messages ........... 4 to 16, 48 Operator Message Tags ..........
  • Page 106 NOTES...
  • Page 107 SYMBOLS AND ICONS Process Group Name 28/03/00 Process Group 1 14:52:00 Status Icons Process Group 1 Configuration Historical Review Active Process Group 2 Configuration Archive media on-line (green icon – shaded area indicates % used) Channel 1.1 to 1.6 Configuration Archive media off-line Channel 2.1 to 2.6 Configuration (grey shaded area indicates % used)
  • Page 109 Service and Repair Centre. – Food & Beverage – Manufacturing United Kingdom – Metals and Minerals – Oil, Gas & Petrochemical ABB Limited – Pulp and Paper Tel: +44 (0)1480 475321 Fax: +44 (0)1480 217948 Drives and Motors United States of America •...
  • Page 110 Modbus is a registered trademark of Modicon Lotus 1,2,3 is a registered trademark of the Lotus Development Corporation ABB has Sales & Customer Support The Company’s policy is one of continuous product improvement and the right is reserved to modify the expertise in over 100 countries worldwide information contained herein without notice.

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