Toro 04384 Operator's Manual
2-wheel-drive traction unit
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Summary of Contents for Toro 04384
- Page 1 Form No. 3401-692 Rev A Greensmaster ® 3250-D 2-Wheel-Drive Traction Unit Model No. 04384—Serial No. 316000001 and Up *3401-692* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Electrical System Maintenance ........39 Safety ................4 Servicing the Battery..........39 Safe Operating Practices........... 4 Storing the Battery..........39 Toro Mower Safety ..........6 Locating the Fuses..........39 Sound Power Level ..........7 Drive System Maintenance .........40 Sound Pressure Level..........7 Adjusting the Transmission for Neutral .....40 Vibration Level ............ -
Page 4: Safety
Preparation Safety • While mowing, always wear substantial, slip-resistant footwear, long trousers, hard hat, safety glasses, and This machine has been designed in accordance with hearing protection. Long hair, loose clothing, or jewelry EN ISO 5395:2013 and ANSI B71.4-2012 when a rear may get tangled in moving parts. -
Page 5: Maintenance And Storage
• – stop on level ground; Check carefully for overhead clearances (i.e. branches, doorways, electrical wires) before driving under any – disengage the power take-off and lower the objects and do not contact them. attachments; • Keep the ROPS in safe operating condition by –... -
Page 6: Toro Mower Safety
Traverse slopes carefully. Do not start or stop suddenly Toro Mower Safety when traveling uphill or downhill. The following list contains safety information specific to Toro • The operator must be skilled and trained in how to drive products or other safety information that you must know that on hillsides. -
Page 7: Sound Power Level
Keep everyone away. • To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should be 2760 RPM. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 121–9500 93–8068 93-6681 1. Read the Operator's Manual for instructions on locking and 1. - Page 9 127-6114 1. Read the Operator's Manual. 3. Engine—preheat 2. Engine—stop 4. Engine—start 127-6115 1. Lower and engage the reels 5. Single light 9. Slow, forward reel 13. Gradual speed change 2. Raise the reelss 6. Off 10. Neutral, reverse reel 14.
- Page 10 106-5976 1. Engine coolant under 3. Warning—do not touch the pressure hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. 133-2338 1. Warning—read the 4. Tipping hazard—slow Operator’s Manual, do machine before turning, not operate this machine do not turn at high speeds.
- Page 11 133-2339 Replaces Decal 133-2338 for CE Machines 1. Warning—read the 4. Tipping hazard—do not Operator’s Manual, do drive across or down not operate this machine slopes greater than 15 unless you are trained. degrees. 2. Warning—wear hearing 5. Thrown object 115-8226 protection.
- Page 12 115-8156 1. Reel height 3. 8 Blade cutting unit 5. 14 Blade cutting unit 7. Fast 2. 5 Blade cutting unit 4. 11 Blade cutting unit 6. Reel speed 8. Slow...
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Seat Mount the seat to the base. Nut (5/16 inch) – No parts required Activate and charge the battery. – No parts required Install the battery. -
Page 14: Mounting The Seat
Media and Additional Parts Description Qty. Operator's Manual (traction unit) Read before operating the machine. Engine Operator's Manual (engine) Parts Catalog Save for future parts ordering. Operator Training Materials View before operating the machine. Pre-delivery Inspection Sheet Noise rating certificate Save for future reference. -
Page 15: Installing The Battery
Important: Do not add electrolyte while the higher and the temperature is at least 16° C (60° F) battery is in the machine. You could spill it, with all cells gassing freely. causing corrosion. 6. When the battery is charged, disconnect the charger 2. -
Page 16: Installing The Rops (Rollover Protection Structure)
Figure 6 1. Negative (-) 2. Positive (+) 3. Connect the black ground cable to the negative (-) post of the battery. Secure it with a wrench and coat the terminal with petroleum jelly. WARNING Incorrect battery cable routing could damage G019975 the tractor and cables causing sparks. -
Page 17: Mounting The Front Carrier Frames
Mounting the Front Carrier Adjusting the Carrier Frame Frames Rollers Parts needed for this procedure: No Parts Required Carrier frame Procedure Spacer 1. Position the machine on a level surface and lower the Bolt (1/2 inch x 3-1/4 inch) cutting unit carrier frames to the floor. Locknut (1/2 inch) 2. -
Page 18: Installing The Oil Cooler (Optional)
Installing the Oil Cooler (optional) No Parts Required Procedure If you are operating the machine in hot climates, where ambient temperatures range from 20° C (70° F) to 49° C (120° F), or using it for heavy-duty use (mowing other than greens, such as fairways or verticutting), install a Hydraulic Oil Cooler Kit, Part No. -
Page 19: Adjusting The Transport Height
counterclockwise until the flanges are encircling the studs (Figure 11). 9. Tighten the mounting bolts (Figure 11). Adjusting the Transport Height No Parts Required Procedure Figure 13 Check the transport height (Figure 13 Figure 14) and adjust it, if required. 1. -
Page 20: Adding Rear Ballast
(Figure Figure 13, and Figure 14). Rotate the screw outward to raise and inward to lower. Tighten the jam nut after the proper height is obtained. 8. Rotate the transport plate until it locks the pull frame. Installing the EU Guard Kit Tighten the screws. -
Page 21: Product Overview
Product Overview brakes actuated for parking. Disengage it by pressing the brake pedal. Form the habit of locking the parking brake before you leave the machine. Lock the parking brake any Controls time you leave the machine. Throttle Control Traction and Stopping Pedal The traction pedal (Figure 15) has 3 functions: to make the... -
Page 22: Hour Meter
Hour Meter Backlap Lever The hour meter (Figure 17) indicates the total hours the Use the backlap lever (Figure 18) in conjunction with the machine has operated. It starts to function whenever the key raise/lower mow control lever and the reel speed control for switch is rotated to On. -
Page 23: Specifications
A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 24: Operation
Preferred oil: SAE 10W–30 • Alternate oil: SAE 15W–40 Toro Premium Engine oil is available from your distributor in the 10W–30 viscosity. See the parts catalog for part numbers. Note: The best time to check the engine oil is when the engine is cool before it has been started for the day. -
Page 25: Filling The Fuel Tank
Important: Check the level of oil every 8 operating • The biodiesel portion of the fuel must meet specification hours or daily. Change the oil and filter initially ASTM D6751 or EN14214. after the first 50 hours of operation, thereafter •... -
Page 26: Checking The Cooling System
Toro Premium All Season Hydraulic Fluid (Available in 5 and permanent ethylene glycol antifreeze. Check the level of gallon pails or 55 gallon drums. See parts catalog or Toro the coolant at the beginning of each day before starting the distributor for part numbers.) -
Page 27: Draining Water From The Fuel Filter
Toro. This Important: Check level of hydraulic fluid before fluid is compatible with the elastomers used in Toro engine is first started and daily thereafter. hydraulic systems and is suitable for a wide-range of temperature conditions. -
Page 28: Checking The Tire Pressure
performance closely so that minor difficulties, which could lead to major problems, are noted and can be corrected. Inspect the machine frequently during break-in for signs of oil leakage, loose fasteners, or any other malfunction. To ensure optimum performance of the brake system, burnish (break-in) the brakes before using the machine. -
Page 29: Checking The Safety Interlock System
and right to check the steering response. Then pedal. The pedal should not depress, which means that shut the engine off (see Stopping in Starting and the interlock system is operating correctly. Correct the Stopping the Engine) and wait for all moving parts problem if it is not operating properly. -
Page 30: Preparing The Machine For Mowing
Figure 28 4. To set the reel speed, rotate the knob (Figure until the indicator arrows are in line with the number Figure 30 designating desired setting. 1. Alignment strip 3. Cut grass on right 2. Approximately 12.7 cm (5 4. -
Page 31: Transporting The Machine
Important: The machine should never be stopped timing necessary to minimize the cleanup mowing operation. on a green with the cutting unit reels operating as damage to the turf may result. Stopping on a 3. Overlap a minimal amount with the previous cut wet green with the machine may leave marks or on return passes. -
Page 32: Loading The Machine
Loading the Machine Use extreme caution when loading the machine onto a trailer or a truck. One full-width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the machine (Figure 32). -
Page 33: Towing The Machine
Towing the Machine In case of an emergency the machine can be towed for a short distance 400 m (less than 1/4 mile). However, Toro does not recommend this as standard procedure. Important: Do not tow the machine faster than 3–5 km/h (2–3 mph) because the drive system may be... -
Page 34: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the torque of the wheel nuts. After the first hour • Check the tension on the alternator belt. After the first 8 hours •... -
Page 35: Daily Maintenance Checklist
Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Notation for Areas of Concern... -
Page 36: Lubrication
Lubrication The machine has grease fittings that must be lubricated regularly with No. 2 general-purpose, lithium-base grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation. Lubricate fittings immediately after every washing, regardless of the interval listed. -
Page 37: Engine Maintenance
Engine Maintenance 4. Clean the dirt ejection port located in the removable cover. 5. Remove the rubber outlet valve from the cover, clean Servicing the Air Cleaner the cavity and replace the outlet valve. Service Interval: Every 200 hours 6. Install the cover orienting the rubber outlet valve in a •... -
Page 38: Fuel System Maintenance
Fuel System 7. Install the filter canister by hand until the gasket contacts the mounting surface, then rotate an additional Maintenance 1/2 turn. 8. Tighten the drain plug on the bottom of the filter canister and open the fuel shut off valve. Servicing the Fuel Filter 9. -
Page 39: Electrical System Maintenance
Electrical System WARNING Maintenance Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting Servicing the Battery in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal WARNING parts of the tractor. -
Page 40: Drive System Maintenance
Drive System Maintenance Adjusting the Transmission for Neutral If the machine creeps when the traction control pedal is in the neutral position, the neutral return mechanism must be adjusted. 1. Block up under the frame so that one of the front wheels is off of the floor. -
Page 41: Adjusting The Transport Speed
Adjusting the Mowing Speed E. From each side of the bulkhead, tighten the locknuts evenly, securing the traction cable to the The machine is adjusted at the factory, but speed may be bulkhead (Figure 43). Do not twist the cable. varied if desired. -
Page 42: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Adjusting the Brakes Cleaning the Radiator Screen Service Interval: Yearly A brake adjustment rod is located on each side of the machine To prevent the system from overheating, the radiator screen so that the brakes can be equally adjusted. Adjust the brakes and radiator must be kept clean. -
Page 43: Belt Maintenance
Belt Maintenance Controls System Maintenance Adjusting the Alternator Belt Adjusting the Cutting Unit Service Interval: After the first 8 hours Lift/Drop Make sure the belt is properly tensioned to ensure proper operation of the machine and prevent unnecessary wear. The cutting unit lift/drop circuit is equipped with a flow 1. -
Page 44: Backlapping The Reels
Backlapping the Reels stabilizes, then return the reel speed to setting 1 or to your desired speed. WARNING 10. To make an adjustment to the cutting units while backlapping, turn the reels off by moving the Contact with the reels or other moving parts can Raise/Lower Mow control rearward and stop the result in personal injury. -
Page 45: Hydraulic System Maintenance
Every 800 hours and fittings are tight before applying pressure to the hydraulic system. If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated • Keep your body and hands away from pin oil looks milky or black when compared to clean oil. -
Page 46: Storage
Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator's Manual. - Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.